Lianhe series Hydraulic Vacuum Homogenizing
Emulsifier combines the best features of many homogenizing emulsifier machines
currently on the market.
According to feedback from many cosmetic manufactures,
It becomes one of the products researched and developed by Scientific research
personnel from Guangzhou Lianhe Automatic Technology Machinery Co.,Ltd
(Manufacture base :Guangzhou Baiyun District ) and
well-known domestic specialists .The
Hydraulic Vacuum homogenizing Emulsifier
is made of imported 316L stainless steel, scientific homogenizing design,
complete scraping blending, ensuring the materials are organic homogenized , to
make your products more shining, smooth and homogeneous.
1.Features
(1) This vacuum machine is equipped with a unique sight glass. There are
cleaning scrapers under the glass plate and, with a closed type light, the
operator can check the status of the homogenizing.
(2) The
water phase tank and oil phase tank use electric heaters in the “inner” jacket.
The outside layer is for heat protection. It protects the operator from burns.
(3) The main
homogenizing tank uses a scraping blender, under the
centrifuge effect , the PTFE scraper is adjacent to the wall to
scrape material from the wall. A stepless speed adjustment is used. The speed
of the blending can be infinitely adjusted from 0 to 80 RPM. The materials will
be well homogenized regardless of the quantity of materials put into the tank.
The total quantity of the materials must cover up the homogenizer. The
homogenizer can be installed through the bottom of the machine.
(4) Advanced
hydraulic system to make removing the material very easy also it is very
convenient to clean the machine.
(4) The
machine unit is composed of four components, an electronic controller, a water
phase dissolving tank, an oil phase dissolving tank and the vacuum homogenizing
tank.
2.operational
program
(1) This
Hydraulic vacuum emulsifier equipment must be cleaned and disinfected.
(2) The
water tank and oil tank start to heat after putting the ingredients into the tanks.
The thermometer on the controller will show the temperature of the two tanks.
In order to make sure the materials are heating equally, they should be heated
while blending. The blending time can be controlled by the electronic
controller.
(3) When
the temperature of the ingredients in the water and oil tanks reaches the set
temperature, turn on the vacuum system. Once the main tank reaches 0.06 Mpa
negative pressure, start to vacuum the ingredients to the main tank from the
water and oil tanks. Leave 1/3 of the water in the water tank until the oil
tank is empty. The 1/3 water will clean the oil in the pipe without any waste,
it should be vacuumed while blending, the speed can be adjusted according to
your products (speed range:5-240m/min)
(4) After
the ingredients are vacuumed to the main tank, turn on the homogenizer. The
time and speed ( motor speed frequency control must be installed) can be set
according to the type of product. The homogenizing time is normally set from 3
to 20minutes (the speed is set by the manufacturer from 200 to 3300r/min). If
there are no special requirements it is not necessary to adjust. During the
homogenizing you can check the status of the homogenizing from the sight glass
on the tank. After the homogenizing meets the customer specified requirements,
turn off the homogenizer.
(5) When
the homogenizing is finished, start to cool the product. Open the cooling water
valve. The cooling system is a circulation type. It can cool while blending,
the vacuum degree should be about -0.05Mpa (can be set according to product
type), when the product temperature reaches approximately 50° C put the other
ingredients into the tank, such as essences, preservatives, functional
ingredients and so on.
(6) When
the product temperature reaches room temperature, turn off the cooling water
valve, release the vacuum, open the material removal valve or bump tilt the
tank to remove the product.
3. Attention
(1) Every
time, before turning the machine on, check the power supply.
(2)the machine can be
damaged ..
(3) DO
NOT turn the blender on if the water and oil tanks are empty as the machine may
be damaged.
(4) During
sucking the material to the main tank from the water and oil tank , the vacuum
cannot be too high, normally about -0.06Mpa. This prevents the water and oil from
boiling. Once the temperature goes down, the vacuum can be higher.
(5)
Checking the filter regularly prevents any impurities from entering the tank
which may damage the machine. .
(6) When
setting the heating temperature of the water and oil tanks, the temperature
should be set about 8° C lower than required.
(7)
Prevent water from getting into the motor when cleaning the machine. WATER WILL
DAMAGE THE MOTOR.
(8) The
speed of the motor speed frequency control is set by the manufacturer, If there
are no special requirements it is not necessary to adjust the motor speed,the
motor can be damaged.
(9) If
the vacuum pump is not used for a long period of time, check to see that the
vacuum pump is not stuck.
(10) Turn
on the light in the main tank only when checking the material status in order
to avoid burning out the circuit.
(11) Avoid
turning on the hydraulic system when the main tank is in a vacuum status.
(12) If
the machine malfunctions, immediately turn off the power supply.
For more information about Guangzhou Lianhe Series Cosmetics Machinery,you can browse our another company site http://www.lianhe666.com or our youtube video site http://www.youtube.com/user/mrjackdu007 .
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