LIANHE Series Hydraulic Vacuum Homogeneous Emulsifiers

Lianhe  series Hydraulic Vacuum Homogenizing Emulsifier combines the best features of many homogenizing emulsifier machines currently on the market.

According to feedback from many cosmetic manufactures, It becomes  one of the   products  researched and developed by Scientific research personnel from Guangzhou Lianhe Automatic Technology Machinery Co.,Ltd (Manufacture base :Guangzhou Baiyun District ) and well-known domestic specialists .The Hydraulic Vacuum homogenizing Emulsifier is made of imported 316L stainless steel, scientific homogenizing design, complete scraping blending, ensuring the materials are organic homogenized , to make your products more shining, smooth and homogeneous.

1.Features

(1) This vacuum machine is equipped with a unique sight glass. There are cleaning scrapers under the glass plate and, with a closed type light, the operator can check the status of the homogenizing.

(2) The water phase tank and oil phase tank use electric heaters in the “inner” jacket. The outside layer is for heat protection. It protects the operator from burns.

(3) The main homogenizing tank uses a scraping blender, under the centrifuge effect  , the PTFE scraper is adjacent to the wall to scrape material from the wall. A stepless speed adjustment is used. The speed of the blending can be infinitely adjusted from 0 to 80 RPM. The materials will be well homogenized regardless of the quantity of materials put into the tank. The total quantity of the materials must cover up the homogenizer. The homogenizer can be installed through the bottom of the machine.

(4) Advanced hydraulic system to make removing the material very easy also it is very convenient to clean the machine.

(4) The machine unit is composed of four components, an electronic controller, a water phase dissolving tank, an oil phase dissolving tank and the vacuum homogenizing tank.

2.operational program

(1) This Hydraulic vacuum emulsifier equipment must be cleaned and disinfected.

(2) The water tank and oil tank start to heat after putting the ingredients into the tanks. The thermometer on the controller will show the temperature of the two tanks. In order to make sure the materials are heating equally, they should be heated while blending. The blending time can be controlled by the electronic controller.

(3) When the temperature of the ingredients in the water and oil tanks reaches the set temperature, turn on the vacuum system. Once the main tank reaches 0.06 Mpa negative pressure, start to vacuum the ingredients to the main tank from the water and oil tanks. Leave 1/3 of the water in the water tank until the oil tank is empty. The 1/3 water will clean the oil in the pipe without any waste, it should be vacuumed while blending, the speed can be adjusted according to your products (speed range:5-240m/min)

(4) After the ingredients are vacuumed to the main tank, turn on the homogenizer. The time and speed ( motor speed frequency control must be installed) can be set according to the type of product. The homogenizing time is normally set from 3 to 20minutes (the speed is set by the manufacturer from 200 to 3300r/min). If there are no special requirements it is not necessary to adjust. During the homogenizing you can check the status of the homogenizing from the sight glass on the tank. After the homogenizing meets the customer specified requirements, turn off the homogenizer.

(5) When the homogenizing is finished, start to cool the product. Open the cooling water valve. The cooling system is a circulation type. It can cool while blending, the vacuum degree should be about -0.05Mpa (can be set according to product type), when the product temperature reaches approximately 50° C put the other ingredients into the tank, such as essences, preservatives, functional ingredients and so on.

(6) When the product temperature reaches room temperature, turn off the cooling water valve, release the vacuum, open the material removal valve or bump tilt the tank to remove the product.

3. Attention

(1) Every time, before turning the machine on, check the power supply.

(2)the machine can be damaged ..

(3) DO NOT turn the blender on if the water and oil tanks are empty as the machine may be damaged.

(4) During sucking the material to the main tank from the water and oil tank , the vacuum cannot be too high, normally about -0.06Mpa. This prevents the water and oil from boiling. Once the temperature goes down, the vacuum can be higher.

(5) Checking the filter regularly prevents any impurities from entering the tank which may damage the machine. .

(6) When setting the heating temperature of the water and oil tanks, the temperature should be set about 8° C lower than required.

(7) Prevent water from getting into the motor when cleaning the machine. WATER WILL DAMAGE THE MOTOR.

(8) The speed of the motor speed frequency control is set by the manufacturer, If there are no special requirements it is not necessary to adjust the motor speed,the motor can be damaged.

(9) If the vacuum pump is not used for a long period of time, check to see that the vacuum pump is not stuck.

(10) Turn on the light in the main tank only when checking the material status in order to avoid burning out the circuit.

(11) Avoid turning on the hydraulic system when the main tank is in a vacuum status.

(12) If the machine malfunctions, immediately turn off the power supply.

For more information about  Guangzhou Lianhe Series Cosmetics Machinery,you can browse our another company site http://www.lianhe666.com or our youtube video site  http://www.youtube.com/user/mrjackdu007 .