SHENZHEN PENGLAI Machines LIMITED is one of the renowned manufacturers, suppliers and exporters of filling capping labeling machines, with a factory in GUANGZHOU and SHENZHEN. With years of experience in the production line of manufacturing machines , we are known for our outstanding performance in the industry. We have helped ourselves as one of the leading brand in CHINA. More information WhatsApp us +86-15811882441 as well as send email to jackdu999@penglaipacking.com
Cosmetics, light industry (daily chemical industry), pharmacy, food and other industries, used for corporate products, choose plastic bottles, glass bottles as packaging containers, this equipment can be used for creams, ointments, creams, gels or viscous fluids, etc. The material is filled in the bottle, and then the bottle is capped and sleeved to produce the finished product. The equipment is divided into the cup holder into the bottle, equal liquid level filling, automatic spraying head, automatic capping, pressing in the sleeve, and out of the bottle Wait a few operations.
Brief description of equipment function:
Bottle feeding method: put the bottle to be filled into the adjustable cup holder, and the adjustable cup holder put into the bottle enters the host by the conveyor belt. Bottle detection: The photoelectric sensor detects whether there are empty bottles on the working main turntable, and sends the detection signal to the control computer to control bottle filling, and no bottle filling.
Filling function: If the front sensor detects a bottle, the PLC controls the filling nozzle to rise into the bottle for filling. After the filling is completed, there is a liquid level suction device to keep the liquid level of all products consistent. Upper spray head on swing arm: The automatic spray head of the vibrating plate detects the presence of a bottle and automatically covers the lid, which is more efficient and stable. Capping: After pre-pressing the upper cover of the swing arm, the capping is performed, which is more stable. Pressing the middle sleeve: The middle sleeve is arranged by the vibrating plate and pressed into the bottle mouth by the cylinder, and then the middle sleeve is pressed again. Bottle-out: After the final pressing of the middle sleeve is completed, the bottle-out position is passed through the circulating conveyor belt, and it is manually taken out, and it can be moved to the next process.
Basic parameters of model YX-60G perfume filling crimping and bottling machine:
1. Weight: about 700kg
2. Applicable bottle diameter: φ20mm-φ80mm
3. Power requirements: AC380V, 50HZ
4. Power of the whole machine: 2.5kw
5. Production capacity: 30-35 bottles/min
Configuration of perfume filler crimper collar equipment
Name Brand Country
PLC Delta Taiwan
Frequency converter Delta Taiwan
Touch screen Buke Shanghai
Encoder Omron Japan
Proximity switch SIKE Germany
Air pressure control Omron Japan
Speed regulating motor Wannan China\
Pneumatic components AirTAC Taiwan
Air switch Chint China
Emergency stop switch Schneider France
Power switch Schneider France
Power lock Schneider France
Power indicator Schneider France
AC contactor Schneider France
Material contact part 316 stainless steel China
Overall structure of the machine 304 stainless steel China
1. The frame is welded with high quality carbon steel and square pipe. Solid body, surface paint treatment, beautiful appearance.
2. Adopt double station design, assemble 4 products at a time, effectively improve production capacity.
3. Precision intermittent divider divides the turntable into multiple stations for assembly.
4. The barrel is placed in the hopper manually, and the other four materials are fed automatically by vibrating plate.
5. The assembly of barrel, screws and platform is rotary mechanism, and the dome and Cap are assembly on comveyor belt, which is convenient for docking with customers' filling line.
7. Control system: PLC+ touch screen, easy to use, easy to operate.
8. Defective product detection: visual detection, high precision.
9. Good and bad products are divided into two blanking structures, automatic sorting.
10. Equipped with finished product conveyor line, available manipulator automatically placed on the tray.(Optional)
Working process of automatic assembly machine:
Manually place the barrel in the hopper, automatically manage the material, and pour the other 4 parts into different vibrating plates. The manipulator puts the screw into the fixture, the disc rotates to next station automatically, the barrel loading, press the screw, the disc continues to rotate to next station, the manipulator takes the platform and puts it in the screw position, and the servo drives the screw to rotate and screw it to the specified size. The disc moves to the detection station, visual inspection products, defective products are automatically removed, and good products enter the next assembly stations, install the dome and cap. After the finished product is assembled, it enters the conveying line and can be taken to the tray by a manipulator (this process is to be determined). 5 parts assembly completed.
Basic parameters of automatic sticks 5 parts assembler equipment:
1. Power: about 2.5kw 2. Voltage: 220v 50hz 3. Air pressure: 0.6-0.8MPa 4. Efficiency: about 80 pcs/min 5. Specification: about 2500MM long, 2200MM wide, 1500MM high (subject to the actual shipment)
Brand of main components:
PLC: Delta Touch screen: Siemens Switch and button: Schnieder Sensor: Panasonic, Japan Visual inspection：Panasonic, Japan Linear guide rail and screw rod: Taiwan HWIN Servo motor: Delta Step motor: Shenzhen Leadshine Pneumatic components: AIRTAC
Schematic diagram of assembly machine 5 parts assembler:
I. Introduction on automatic assembly machine Please read this manual fully before operating this equipment and save this manual for future use!
If you find that the problem cannot be solved during use, please promptly notify our after-sales service personnel according to the contact address and phone number on the cover;
The company has the right to improve the appearance and structure of this machine! IMPORTANT WARNINGS AND DANGER PRECAUTIONS 1.Pay attention to the technical parameters of this machine, especially the environmental conditions that must meet the requirements. 2. The operators of this machine must undergo strict training. 3. Installation and fault inspection must be carried out by professionals. 4. Before installation, check whether all components are complete and the data is complete. 5. The safety instructions of this machine must be strictly followed. 6. Before powering on, you must carefully check whether the installation and connections are correct. 7.Do not remove the safety grating while the machine is running. 8. Do not put your hands into the moving parts when the machine is running to avoid pinching your fingers. 9. It is strictly prohibited to carry out mechanical disassembly and assembly when the machine is not shut down. When disassembling the control box and transmission components,the power must be turned off. 10. Do not open the electrical control cabinet at will to improve the circuits and programs. If necessary, please notify the after-sales service department of the Company first. 11. When using this machine, the user must ensure that all moving and live parts of the machine will not cause accidents or personal injury or other dangers! Technical specs: 1. Power: About 3KW 2. Voltage: AC230V±10%，600HZ , 3. Air consumption 0.5-0.7MPA 4. Cycle: About 25pcs/min 5. Equipment size: L*W*H 3325mm*1207mm*1900mm, subject to actual measurements 6. Weight：About 500KG 7. Operator: One person Preparations before Machine Startup
1. Make sure it is placed on a solid ground; Refer to the schematics above to connect together each part of the machine. 2. Confirm that the power and air sources are connected to the equipment; 3. Confirm the air source pressure is 0.6-0.8Mpa; 4. There are no other foreign objects on the equipment table; 5. After completing the above steps, you can turn on the power and enter the system. How to get the Machine Running.
1. First power on the machine
2. Switch on the air supply
3. The first thing we need to do is to Press the “Reset” button when we enter into the Home interface, make sure all stations are right in the home point(Long press for 30 seconds).
4. After reset, we can either press the green button or tap on Start button on the touch screen.
Common Problems Troubleshooting and Adjustments 1. Screws got stuck in the feeding nozzle, machine alarms and pauses! Here what we need to do is to open the machine door and manually clear the screws stuck in the feeding nozzle. (There is a in built clamp in the feeding nozzle, we can press it open to take off the screws)
Next we need to tap on the “P1” button to make it gray, which means no screws for the infeed as there we just took it out. (Kindly note from Station #1 to #3, we will see at which station the machine we are having a problem with. Just find the indicator which does not light on) As picture below, we can the problem occurs in station 4#; previous 3 steps are already completed.
In this case, we need to loosen the limit screws (circled above) besides each rod, adjust the height of the each collar and make sure they are all on the same level. 1. Screw Infeed Failed. There is a case when a screw got stuck in the feeding nozzle while it shows on the screen all screws are good for the infeed(We can see the P1, P2, P3 indicators are all green).
In this case, machine alarms and pauses. We need to first manually clear up the screws in the feeding nozzle and then cross off the P1,P2, P3 indicators on the touch panel.
Next go to the manual mode, manually tap on P1 Infeed, P2 Infeed, P3 Infeed, to repeat the infeed process, clear the alarms and start the machine again.
2. Here is the place where we can adjust how deep the screw should go into the plastic molding parts. If we need it to go deeper, then lower the position of limit ring, vise versa, we can also rise up the position.
3. Box Packaging. Here is the place where you can set the Target output in each box and Max box QTY. And current box quantity.
Kindly note the machine will alarm when Max box QTY is completed, reminding us for box changing. Press “Pause” to clear it off when the full box is replaced with an empty one. (Box packaging interface test run as below)
Electric Schematics (See Separate file )
Safety operating procedures 1. All debris on the machine should be removed before use. Pay special attention to the vicinity of moving parts, and do not place tools, cleaning cloths, etc. 2. Personnel must undergo training (especially safety training) before they can take up their posts. 3. When the machine is running, if the operator finds any abnormality, he should press the emergency stop switch in time. 4. Take adequate protective measures when necessary and do not allow any part of the body or any object to come into contact with the moving parts of the machine, especially rotating parts or some entrances. When contact is required for debugging, it should be carried out by personnel who have received such training, but the operator must be notified in advance. 5. If you want to intervene in the adjustment, debugging or testing of the machine, you must notify the operator in advance. 6. Emergency switch, before re-powering on, you must pay attention to whether the surrounding environment (including personnel, equipment and transmission components) is in a safe state, otherwise it cannot be powered on! ! 7. When disassembling or cleaning the machine, the emergency stop switch must be pressed to avoid misoperation. Any abnormal operations (including cleaning) are never allowed while the machine is running. 8. When cleaning the equipment, be careful not to let water enter each electric control box or box, as well as the power input and various electrical components, so as not to damage components or endanger personal safety. 9. When performing maintenance on the machine, the main power supply should be turned off, and a "No power on" warning sign should be hung on a conspicuous place on the machine. 10. Do not dismantle or change machine parts, especially safety protection parts, and protect safety signs during operation. 11. When all operators leave the working area where the machine is located, the power should be turned off to prevent idlers from turning it on randomly. Untrained and qualified personnel are not allowed to operate the machine. Tool Box Accessories No. Spare Parts Size Unit QTY 1 Plastic tool box Middle size PCS 1 2 Allen wrench 1.5-10mm SET 1 3 screwdriver Cross PCS 1 4 Adjustable wrench 8’’ PCS 1 5 Fuse 32A BOX 1 6 Magnetic switch PCS 5 7 Throttle valve Φ4 PCS 5 8 Throttle valve Φ6 PCS 5 9 Throttle valve 1 thread，Φ6 PCS 5
Our company's nitrogen machine uses compressed air as raw material and purifies, separates and extracts the compressed air through automated process procedures. There are compressed air purification equipment, PSA pressure swing adsorption air separation equipment, nitrogen nitrogen purification equipment, membrane separation air separation equipment, VPSA nitrogen production equipment, There are six series of cryogenic air separation equipment and automated valves, with a total of more than 800 specifications and models.
Product name
Nitrogen generator Color White/ Customised Shape Skid-mounted Purity 90%-99.9999% Material Carbon Steel Technology PSA System Application General Industrial Fields After-Sales Service Provided Engineers available to service machinery overseas Product Description on N2 generator equipment:
Process flow
System 1. Compressed air system
First, the raw air is compressed by an 18.5KW screw compressor with an outlet pressure of 0.8MPa and a gas production volume of 3.0m3/min, and then enters the compressed air purification system.
System 2. Low dew point purification system (skid-mounted integrated)
The compressed air first enters the gas-liquid separator to remove most of the liquid oil, water, and dust, and then enters the refrigerated dryer, which reduces the normal pressure dew point of the compressed air to about -40°C and removes a large amount of gas and liquid moisture. , and then filtered by three precision filters to ensure that the oil content is ≤ 0.001ppm and the dust content is ≤ 0.01μm. Finally, the clean compressed air enters the back-end PSA nitrogen generation system.
System 3. Nitrogen production system (skid-mounted integrated)
The clean compressed air is buffered by the air buffer tank and then enters two pressure swing adsorption separation towers filled with adsorbents (high-performance carbon molecular sieve and dehydrated molecular sieve, composite bed structure), that is, the nitrogen generator . The compressed air enters from the bottom of the adsorption tower. After the air flow is diffused through a special multi-stage stainless steel air diffuser, it enters the adsorption tower evenly for adsorption and separation of oxygen and nitrogen. Then oxygen flows out from the outlet end. This process is through pressure equalization and pressure reduction (to normal pressure) to remove the adsorbed impurity components (mainly O2 and CO2) in the adsorbent to complete the regeneration of the adsorbent. The two adsorption towers operate in alternating cycles, continuously feeding raw air, and continuously producing nitrogen.
The nitrogen from the nitrogen generator enters the CG-0.3/0.84 nitrogen buffer tank and the XSF-1 fine dust filter, and then passes through a GWY-20/6-31 nitrogen booster to obtain a purity of 99.999% and a yield of 25m³/h purity nitrogen, output pressure 3.1MPa, normal pressure dew point ≤ -40℃, oil content ≤ 0.001ppm, dust content ≤ 0.1μm.
The nitrogen generator is equipped with a nitrogen analyzer, thermal flow meter, venting device, and pressure regulating device. All equipment starts and stops with one click, touch screen display, online analysis, and remote communication (optional, 485 or Ethernet interface can be provided).
The Main Parameters of the factory price Cartons Automatic Flat Labeling Machine
Customer case
Technical advantages of nitrogen production equipment 1. Carbon molecular sieve
High-quality carbon molecular sieves are the key to ensuring high efficiency and energy saving of equipment. Our company uses imported high-performance products. It has the characteristics of strong hardness, low air consumption, high nitrogen recovery rate, and long service life (up to 8 years).
2. Adsorption tower composite bed structure The adsorption tower in the new pressure swing adsorption nitrogen production device produced by our company adopts a composite bed structure design. The top of the tower is a cylinder type + coconut cushion type automatic The dynamic compression device has a carbon molecular sieve in the upper middle and a carbon molecular sieve in the lower part (removing less water and CO2). The compressed air is diffused by a special air diffuser and buffered and first enters the carbon molecular sieve to remove trace amounts of moisture. and CO2, and then enter the carbon molecular sieve adsorption layer. 3. Special gas diffusion structure There is a special airflow diffusion device inside the adsorption tower. First, the compressed air enters from the neck with a cyclone device and diffuses special nitrogen. Aluminum ceramic balls (utilizing the spherical shape and hardness of the ceramic balls) make the gas flow in an "S" shape when diffusing, and then pass through the double-layer stainless steel wire mesh and activation The treated molecular sieve is fully in contact with the carbon molecular sieve, which not only greatly reduces the impact of the gas on the molecular sieve, but also makes the gas adsorb The process is more uniform, which is beneficial to improving the nitrogen production efficiency and the service life of the carbon molecular sieve.
N2 Gas Filling PSA Nitrogen Generator, 99.999 PSA Nitrogen Generator for Laser Cutting 25Nm per h 880cfm
4. Imported pneumatic angle seat valve
Using the world-renowned company Danish ESG stainless steel pneumatic angle seat valve, the opening time is 0.5 seconds. The normal service life is more than 2 million times. It has simple structure, reliable sealing, quick closing and maintenance. Features such as simple maintenance are the guarantee for the reliable operation of nitrogen production equipment. 5. Self-operated cylinder pressing device The adsorption tower adopts advanced cylinder-type automatic compression technology. The device has an automatic replenishment function of molecular sieves. The control system controls the adsorption The changes of molecular sieves in the tower are highly monitorable. The automatic compression device uses the working pressure in the adsorption tower as its own compression pressure. When there is a lack of molecular sieve in the adsorption tower, the cylinder operates. The process will come into contact with the magnetic switch, thus triggering the alarm to remind the user that molecular sieve needs to be added (this alarm will automatically stop after 500 hours, To protect the molecular sieve), the device is combined with our company's original high-efficiency filling method (patented technology) to make the molecular sieve powdering rate lower, the service life longer, the compression time longer, more reliable and more obvious.
PLC intelligent program controller Our company configures a PLC control system for the nitrogen production unit. The unit has good controllability, reasonable operation mode, and can Display various operating parameters, status and fault signals of the equipment. The control system is equipped with an LCD control screen. In addition to the display function, it can also Parameter setting and control are convenient and flexible on the panel. The main body can realize interlocking start-stop control with the air compressor and remote centralized control. Remote control start and stop from the central control center.
N2 Gas Filling PSA Nitrogen Generator, 99.999 PSA Nitrogen Generator for Laser Cutting 25Nm per h 880cfm Original high-efficiency filling method Our company's original stretch-torsion vibration filling method makes the carbon molecular sieve filling more uniform and dense, and reduces the friction coefficient to the lowest point. To ensure that the carbon molecular sieve does not pulverize for a long time during the adsorption process.
Basic parameters of vacuum sealing packer smei automatic machine
Seal size 700*8mm
Maxi bag 680*900mm
Nozzle no. Stand machine is 2 nozzles. 3 or 4 nozzles is optional
Material 304 grade stainless steel
Voltage 110V/220V/240V/380V 50HZ/60HZ 1 or 3 phase
Heat system Single heat system
Controller Waterproof PCB controller, language in English
Function Vacuum, gas flush, seal. Gas flush function can be closed if need
Spare parts 1 set wrench, allen key, teflon cloth, heat strip, English manual
Overall size(mm) 800*700*1800mm
Net weight 160KG
Air compressor Air compressor is required for this machine, buyer shall prepare it himself.
*Note: The above parameters are for reference only. The machine constantly upgrades parameters that may cause the actual discrepancies, please understand.
Note: the vacuum sealing packing machine can seal any heatable bags:
Heat sealing poly bags is a great way to create an airtight seal with a neat, finished edge. It’s a cost effective way to package products because it requires no extra material to close the bag opening, just some equipment and the right heat sealable poly bags. Let’s explore what types of poly bags are ideal for heat sealing, and how to heat seal your own poly bags.
How to Heat Seal Poly Bags
To heat seal your own poly bags, you’ll need to start with the right materials and tools. Order custom poly bags from a reputable supplier and make sure they’re compatible with the heat sealing method you plan to use.
Heat guns can be used to create an airtight seal on shrink wrap film for produce, parts, and other items.
Impulse heat sealers apply heat and pressure to the poly bag for just a few seconds using an element wire.
Feed your poly bags into your heat sealing machine, and set the timer appropriately for the density of the material you’re using.
The heat sealer melts the material until it co-mingles together, then sets it into a single, neat seam of plastic. As it cools, the poly material will contract, tightening the seal.
Some heat sealing machines come with attached cutters, which trim the material close to the seal for an attractive finish.
If your facility must accommodate a high volume of heat sealing, consider investing in an industrial heat sealer, which can handle a variety of poly material types and different bag sizes.
After-sales service on PENGLAI-brand Machines:
Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).
.jpg)
.jpg)
.jpg)
.jpg)
.jpg)
.jpg)
.jpg)
