3D Motion Mixing Equipment for powder 三維混合機 混料機 Equipo de mezcla 3d para el polvo

The barrel for charging the materials is

driven by the driving shaft. The barrel body carries on the repeated level movement, rotation, turning and other complex movements so that the materials will carry out the three dimensions and complex movements along the barrel body so as to realize the various movements of the materials. Through disseminating, gathering, agglomerating and mixing to realize uniform mixing.
♦Working Priciple♦
During runing, as the mixing vat is able to make multidirectional operation that can speed up the flowing and diffusing actions of materials. It also can avoid gravity segregation or accumulation phenomenon of general mixers caused by centrifugal action. Therefore, this machine has favorable mixing efficiency.

♦Structure♦
1.As the mixing vat is able to make multidirectional operation, there are more mixing points that bring favorable mixing efficiency. The mixing homogeneity is much higher than that of general mixer, drug homogeneity error is lower than that of general mixer. Meanwhile, the max charging volume of SBH series three dimensional motion mixer is one time higher than that of general mixer (max charging volume of general mixer is 40% of full barrel volume).
2. With unique design of mixing vat, inner wall of vat is fine polished, no dead angle, no pollution, and the materials will be discharged automatically under gravity function without any residual, with advantages of pollution-free, residual-free, and easy to discharge and clean.
3. The materials are mixed under sealed; it would not pollute the environment.

♦Operation Principle♦
1. This machine adopts electromagnetci speed (or inverter for adjusting speed). Before starting the machine, connect the main power, the power indicator light, press motor button, then turn on the on and off switch of control panel (the inverter can press the touch button), indicator light, then gradually adjust the mixing speed.
2. If user want to set the mixing time, you should formulate the content on the contract, and our factory can install the time relay, so that the user can set the mixing time according to the materials.
3. After finish mixing, turn off the machine according to the opposite sequence of turing on machine, if you find the discharging is not ideal, you can press the inching button to achive the requirements.

♦Precautions♦
1. As the machine adopt three-dimensional mixing, user should install protective cage around the machine, so as to avoid accidents. Before start the machine, worker should not stand before the vat so as to make sure personal safety.
2. When assemble and dissassemble the machine, should stop the machine so as to avoid the electric break down, and cause accidents.
3. During running, if you find abnormal conditions, should stop the machine and check it, you can not start the machine until solve the fault.
4. You should regularly add lubricant and grease lubricant on drive parts once three month.
5. The feedback button and speed regulating button of operation panel should not be randomly changed, they have already been adjusted.

♦Main Technical Parameters♦
Spec. YX series
Volume of mixing vat (L) Max. charging volume (L) Max. charging weight (kg) Rotary speed of main shaft (r/min) Power(kw) Weight(kg)
10 10 7 8 0-12 0.55 120
20 25 20 15 0-12 0.55 150
50 60 50 25 0-12 1.5 300
100 130 100 50 0-12 2.2 700
200 250 200 100 0-12 4 1500
300 280 300 150 0-12

Shenzhen Penglai since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like 3D Motion Mixing Equipment for powder 三維混合機 混料機 Equipo de mezcla 3d para el polvo ,please email via jackdu999@yahoo.com or browse our website www.cosmeticsmachinery.blogspot.com plus http://penglaichina.com
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SHENZHEN PENGLAI INDUSTRIAL CORPORATION LIMITED 

automatic auger filler packing machine for powder vertical powder packaging equipment

characteristic of filling packing machine for powder with auger filler
1. PLC control ,high accuracy output and color touch screen, bag-making, measuring, filling, printing,cutting , finished in one operation.
2. Separate circuit boxes for pneumatic control and power control. Noise is low, and the circuit is more stable.

3. Film-pulling with servo motor double belt: less pulling resistance, bag is formed in good shape with better appearance, belt is resistant to be worn-out.
4. Double servo control, high precision orientation, size more nicety.
5. External film releasing mechanism: simpler and easier installation of packing film.
6. Adjustment of bag deviation just needed to be controled by the touch screen. Operation is very simple .
7. Close down type mechanism , defending powder into inside of machine.
Parameter of filling packaging vertical series equipment:
Model YX-500D

Bag length 50-360mm Bag width 80-200mm
Speed 25-60bags/min Weighting range 50g-1000g
Accuracy 1% Sealing form Three sides
Air consumption 0.4cbm/min, 0.6Mpa
Body Material Stainless Steel
Voltage 220V/50HZ/3Kw
Hopper capacity 60L Film PP/PE/POF
Parts
PLC _________OMROM, Touch Screen______TAIWAN
Servo motor_______PANASONIC, Photo Sensor_____ Japan
Air valve _________Korean

Our Factory since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like automatic auger filling packing machine for powder vertical powder packaging equipment,please email via jackdu999@yahoo.com or browse our website www.cosmeticsmachinery.blogspot.com plus http://penglaichina.com
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PENGLAI INDUSTRIAL CORPORATION LIMITED

high efficiency wet granulator high shear mixer mezclador de alta cizalladura granulador mojado

Granulation is a process of size enlargement whereby small particles are gathered into larger, permanent aggregates

in which the original particles can still be identified. Granulation methods can be divided into two types: wet methods (wet granulation) : use a liquid in the process, binders are added in solution/suspension form dry methods (dry granulation/slugging) : no liquid is used. In a suitable formulation a number of different excipients will be needed in addition to the drug. The common types used are diluents, to produce a unit dose weight of suitable size, and disintegrating agents, which are added to aid the break-up of the granule when it reaches a liquid medium, e.g. on ingestion by the patient. Adhesives in the form of a dry powder may also be added,

particularly if dry granulation is employed. These ingredients will be mixed before granulation. Dry granulation The dry granulation process is used to form granules without using a liquid solution because the product to be granulated may be sensitive to moisture and heat. Forming granules without moisture requires compacting and densifying the powders. In this process the primary powder particles are aggregated under high pressure There are two main processes. Either a large tablet (known as a slug) is produced in a heavy-duty tabletting press (a process known as 'slugging') or the powder is squeezed between two rollers to produce a sheet of material (roller compactor or chilsonator). In both cases these intermediate products are broken using a suitable milling technique to produce granular material, which is usually sieved to separate the desired size fraction. The unused fine material may be reworked to avoid waste. When a tablet press is used for dry granulation, the powders may not possess enough natural flow to feed the product uniformly into the die cavity, resulting in varying degrees of densification. The roller compactor (granulator-compactor) uses an auger-feed system that will consistently deliver powder uniformly between two pressure rollers. The powders are compacted into a ribbon or small pellets between these rollers and milled through a low-shear mill. When the product is compacted properly, then it can be passed through a mill and final blend before tablet compression.

Roller-compaction or dry-granulation equipment offers a wide range of pressures and roll types to attain proper densification. This equipment is loud and dusty compared with other process machinery. Material feed rates are critical for attaining the final objective. The process may require repeated compaction steps to attain the proper granular end point. Typically, a percentage of product Again, successful compaction depends on the compatibility of the products being compressed. If fines are not removed or reprocessed, then the batch may contain too many of them, a situation that can contribute to capping, laminating, weight, and hardness problems on the tablet press. The need for screening large amounts of fines is common to roller compaction, and the degree to which it can be managed depends on the nature of the ingredients. Wet granulation Wet granulation involves the massing of a mix of dry primary powder particles using a granulating fluid (the process of adding a liquid solution to powders). The fluid contains a solvent which must be volatile so that it can be removed by drying, and be non-toxic.

high shear homogenizer high pressure homogenizer mixer high speed laboratory homogenizing Machine

The emusifying mixer is our newly developed by technology from Germany.It has accurate date theory ensure the tiptop cut off.The high pressure homogenizer is the used in homogenizing, disperse and manufacture of medium and low emulsion emulsifying liquid and stator.

Power supply:220V or 380V
Feature advantage
1. easy to operate , mobile flexible , low noise ,working stable
2. use compressed air to power, no leakage pollution
3. explosion-proof oriented by the special treatment workpiece surface and improve wear resistance;
4. With a brake to wheel, is convenient to move.
It is used to produce the cream products in the comestic factory and especially used to emulsification of pecticmaterial with high content of solids.
The high pressure shear homogenizer is a good choice for the emulsifying cream, ointment , shampoo ,toothpaste ,and so on.

SHENZHEN PENGALI since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about BEST machinery like the lab homogenizing equipment,please email via jackdu999@yahoo.com or browse our website www.cosmeticsmachinery.blogspot.com plus www.penglaichina.com
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PENGLAI INDUSTRIAL CORPORATION LIMITED

Homogenizing Mixer high Pressure Homogenizer working principle of homogenizer hochdruckhomogenisator

Homogenizing Mixer high Pressure Homogenizer working principle of homogenizer hochdruckhomogenisator

Homogenization requires the ingredients to be processed until of a uniform globule or particle size. For most products, including creams, ointments, sauces, flavoring emulsions and pharmaceutical suspensions, this requires a globule or droplet size in the range of 2 -- 5 microns.

This can be achieved using a Silverson Mixer Homogenizer. The precision machined Silverson workhead generates exceptionally high shear rates in a three stage mixing/homogenizing process; The high speed rotor draws materials into the workhead where they are intensely mixed. Centrifugal force then drives the materials to the periphery of the workhead and subjects them to mechanical shear in the precision gap between the rotor and stator. This is followed by intense hydraulic shear, as the product is forced through the stator screen at high velocity and circulated back into the mix. Fresh material is continually drawn into the workhead, progressively reducing globule or particle size and quickly resulting in a homogeneous, uniform product.

Our factory since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machines as Homogenizing Mixer high Pressure Homogenizer working principle of homogenizer hochdruckhomogenisator ,please email via jackdu999@yahoo.com or browse our website http://cosmeticsmachinery.blogspot.com
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PENGLAI INDUSTRIAL CORPORATION LIMITED

The operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío

High-pressure homogenization

is essential to the quality and stabilization of beauty creams, lotions, nail varnishes, shampoos, toothpastes, and emulsions containing different oils since it is a very effective way to create the exact required product texture (via particle size reduction) while at the same time creates very stable product compared to the traditional devices such as agitators, stirrers, rotor-stator devices or colloid mills. This is achieved by reducing the particle size and uniformity under conditions of extreme pressure, shear and stress. The result is a homogeneous effective product with superior stability and shelf life. It is well known fact that one of the limiting factors in the performance of some cosmetic product, for instance beauty creams, is its ability to be absorbed into the skin. Drastic particle size reduction enables the skin to absorb the active ingredients in these creams as the surface area increases after the homogenization (vs volume ratio). High-pressure homogenization (also known as micronization) also ensures the most efficient use of the active agents, thus reducing product costs.

                  

A typical Very High Pressure (VHP) homogenizer for cosmetic applications includes the following:
High wear resistant parts and homogenizing valves
Two stage homogenizing valve
All wetted parts are electro-polished, final surface roughness Ra lower than 0,5µm.
Explosion proof design according to the latest American and European standards.
Biotechnology Homogenizer Applications
High-pressure homogenization is widely used for cell rupture (cell rupturing, cell disruption) applications in order to extract intra-cell substances without using solvents or other chemicals for the cell wall breakage. The main purpose is to release intercellular substances such as proteins, enzymes, and vitamins that are found in high concentrations in various organisms such as yeasts, algae and bacteria (and other biological products). High-pressure homogenizers are very effective and efficient for cell rupture operations and can often maximize the yield from valuable source material while keeping product quality at a very high level.

A typical homogenizer skid for cell rupture applications includes the following:
Very High Pressure (VHP) Homogenizer unit
Product stuffing pump
Product pooler
Hard wired or Programmable Logic Controller (PLC) based control panel
Aseptic plunger and valve seals
Aseptic seal water condenser
Clean- in-Place (CIP) and Sterilize-in-Place SIP-able
cGMP compliant validation documentation package
Complete Factory Acceptance Test (FAT) and Site Acceptance Test.
The skid systems are built to the requirements of the ASME BPE standards, and Niro Soavi manufactures the homogenizer units in compliance with the ISO 9001 QA program.

Pharmaceutical Homogenizer Applications
Homogenization (known in the pharmaceutical industry as micronization) is the process of reducing the particle sizes of pharmaceutical products, under very high pressures, sheer, turbulence, acceleration and impact, to make them more stable and clinically effective. The bioavailability of the product increases and the tolerance of some otherwise borderline drugs can improve.
The emulsion, suspension or solution is pumped into the high-pressure homogenizer after which it is forced through a special homogenization valve at extremely high pressures (up to 1,500 bar per 21,750). The particles enter the homogenizer with 500 µm maximum sizes, after the treatment the large particles are dispersed and reduced, the particle size typically range from 0.4 to 1 micron depending on the specific application.
High-pressure homogenization in the pharmaceutical industry has proven its ability to make more stable product, with better active ingredient dispersion, than has been achieved with conventional stirrers, rotor-stator devices or colloid mills. It achieves this by reducing the particle size and uniformity under conditions of extreme pressure and stress. The result is a more clinically effective product with greater stability and shelf life.

Shenzhen Penglai since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like the operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío  ,please email via jackdu999@yahoo.com or browse our website www.cosmeticmakingmachine.com
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Tel:+86-158-11882441 PENGLAI INDUSTRIAL CORPORATION LIMITED

A whole complete production line shampoo making process in Cosmetics

Shampoo and other Cosmetics production production Line from A to Z

Application of Mixing Tank

LIANHE PMC

shampoo producing machine (shampoo blending tank) is mainly suitable for preparation of liquid detergents (such as cleanser essence, shampoo and shower cream etc.)

. Integrating blending, dispersing, heating and cooling etc. functions, the machine is an ideal device for liquid preparation in various factories.

Capability & Characteristic

1. The shampoo making machine equipment adopts single-direction or double-direction wall scraping blending and frequency conversion speed adjustment to satisfy different technological requirements.

2. Materials can be heated or cooled according to technological requirements. The heating methods such as steam or electric heating can be selected according to customer requirements.

3. Various forms of blending vanes are suitable for production of different types of products.

4. Made of imported SUS304 or SUS316L stainless steel. The mixing tank body and pipe are subjected to mirror polishing.

5. Bottom installation type disperser and pipeline type emulsifier are optional to speed up dissolution and emulsification of materials.

6. The stainless steel electric control cabinet can completely supervise the operation of equipment, and display such data as temperature and blending rotation speed etc.

Technical parameter about Lianhe Shampoo making machine:

Serial No	Specification	Volume	Blending power	Blending  rotation  speed	Homogenizing  power	Homogenizing  rotation speed	Heating Method
		L	kw	r/min	kw	r/min	Steam heating Or electric heating
1	PMC-200	200	1.5	0-65	3/4	3000
2	PMC-500	500	2.2	0-65	5.5/7.5	30 00
3	PMC-1000	1000	2.2-4	0-65	7.5/11	3000
4	PMC-1500	1500	4-5.5	0-65	11/13	3000
5	PMC-2000	2000	5.5	0-53	11/15	3000
6	PMC-3000	3000	7.5	0-53	15/18	1500
7	PMC-5000	5000	11	0-53	22/25	1500

The whole shampoo making line for a plant should require at least these accessory machines displayed as below (Take 1000L per hour productivity for example):

• First 1000L RO water treatment to purify the water so that the water can be applied into the shampoo production
• Secondly the 1000L shampoo making machine is adopted to start blending and processing the shampoo according to your formula.The final products will be transferred into the open storage tanks by the pneumatic diaphragm pumps connected with the bottom of shampoo making machine.
• Thirdly we choose a steam boiler to heater the shampoo making machine.the reason why we supply this machine instead of electric rods inside the shampoo making machine is based on two causes:
  • 1.it requires long time to heat the machine ,to heat the materials inside the tank if supplied with electric rods
  • 2.the electric rods heating way work power 47.5KW ,while the steam boiler work power only 16.5KW.a lot of energy will be consumed if choosing the former heating way.
• the forth step is to storage the final products from shampoo making machine.then filling it with horizontal self suction filling machine ,whose filling volume rangs from 60ml to 1000ml suitable for medium shampoo .
• Finaly what you need to do is to put the filled bottles on the double sides Automatic labeling machine, which can finish the labeling of any shape of bottles,either round or flat or others.

We are experienced in the cosmetic making machines with professional engineers. As we all know that different products have different requirements, we can recommend you the suitable machine and model according to your specification , if you are interested in the blending tanks or other cosmetics machineries, welcome to contact us for further information or directly browse our site www.lianhe666.com or youtube video information about the installation of blending tanks http://www.youtube.com/watch?v=yN7jm6Yn6l0

Video Instruction on How to operate LIANHE VME series CE Verified Vacuum Emulsion Mixer

Guangzhou Lianhe cosmetics&food making and packaging machinery factory mainly design and manufacture as well as install various vacuum emulsifier machine for our customers in the production of cream/lotion/mayonnaise etc.

Lianhe CE certificate verified vacuum emulsifier machines are divided into the sorts like: by operation system.PLC control system vacuum mixers;Button control system vacuum homogenizing emulsifier equipment; by the main tank tilting way,the other two kinds:fixing vacuum emulsifier; tilting vacuum homogenizing mixers.All the cream/lotion emulsifiers are accredited with CE certificate audited from ENTE CERTIFICAZIONE MACCHINE SRL in Italy ,the notified body number NR 1282,the CERTIFICATE NR T120806/GLA966 .

LIANHE BRAND VACUUM MIXERS

Besides the vacuum cream emulsifier LIANHE daily chemical machinery factory often processing equipments from water treatments via the storage tanks and filling machine to the final packaging machinery like the labeling machines as well as capping machines.

Guangzhou lianhe since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about lianhe machinery,please email via jackdu999@yahoo.com or browse our website www.cosmeticmakingmachine.com

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Tilting Homogenizing Vacuum Emulsifier Mixer Machine 100L With High Speed Homogenizer

PENGLAI AUTOMATIC TECHNOLOGY MACHINERY CO.,LTD has been honored with the CE certificate on our VME SERIES VACUUM HOMOGENIZING EMULSIFIERS  from  ENTE CERTIFICAZIONE MACCHINE SRL in Italy ,the notified body number NR 1282,the CERTIFICATE NR T120806/GLA966

As far as lianhe homogenizing vacuum emulsifying mixer is concerned, how it works can be descripted as below:

1.During the mixing operation, the outer anchor agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the vessel wall and move upwards so they won't always stick to the wall and burn.At the same time the two fixed impellers keep still and give the materials a counterforce and drive the cream downward into the high speed homogenizing and emulsifying zone. The cream goes through the holes on the paddles and increases mixing effect.Because of the two opposite forces by fixed impellers and wall scraper, the cream rolls over the vessel from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

2.The heart of vacuum mixer homogenizer is bottom homogenizer (emulsifier) which consists of one three-layer toothed rotor and one two-layer toothed stator. The design is different from the homogenizer in vacuum mixer homogenizers PENGLAI series and is much better.The rotor is connected with homogenizing motor by a synchronous belt with the shaft ratio of 1:1.2. The ABB or Siemens motor rotates at the speed of 3000rpm and drives the rotor to rotate up to 3600rpm producing strong suction force.

3.The materials go into the rotor from top opening of the homogenizer and are cut, sheared, emulsified and homogenized through the shear gap between the rotor and stator. Then they're accelerated to jet out through the pipeline along the tangent of the rotor. The cream runs inside the external circulation pipe and goes back to mixing tank for the slow mixing or another emulsification and homogenization.

4.The above two types of slow and high forces repeat and repeat. And the cream circulates through the pipeline and is completely mixed, dispersed, emulsified and homogenized.

5.Water ring type vacuum pump (--0.097Mpa) is powerful to pull out the bubbles generated during mixing, dispersing and homogenizing. It also helps transfer the ingredients from the oil and water phase mixers to the main vacuum mixer homogenizer. The small quantity perfumes are also sucked by vacuum to avoid dust.

6.Oil hydraulic pump is used to lift the cover of main vacuum mixer homogenizer. Safety devices are equipped to guarantee that the mixing part won't start when the cover is lifted.



100L vacuum emusifier for CE application



The 100L vacuum mixer machine mainly is applied for the fields as following:Cosmetics & Toiletries: cream, lotion, toothpaste, wax, mascara, gel

Pharmaceuticals: ointment, dental composite, syrup, injection
Food: mayonnaise, dressing, jam, butter, margarine, wasabi
Chemicals: polyester, synthetic fiber, shoe cream.For more information about Lianhe Vacuum emulsifier mixer machine with different capacities (mainly from 5L- 5000L) contact us online by yahoo Email jackdu999@yahoo.com or browse our website http://www.cosmeticmakingmachine.com .

How Vacuum Homogenizing Emulsifiers Works in 3D VIDEO

Two keys about the effect of vacuum homogenizing emulsifiers
Emulsion The key to creating a stable emulsion is obtaining the finest possible droplet size. The more shear energy introduced into the mixer,

the smaller the suspended droplets will become, creating a fine stable emulsion.
The high shear rotor/stator design of the Lianhe mixer is ideally suited to this application and can easily achieve emulsions with a droplet size of 2 to 5 microns. Finer emulsions down to 0.5 microns can be obtained, depending on the formulation. In many cases, this can eliminate the need for high pressure homogenizers.

vacuum homogenizing emulsifier

Homogenizer High pressure homogenizers are used in a variety of applications, in the food, chemical and pharmaceutical industries, particularly in the preparation of emulsions. While they provide exceptional high shear rates and ultra-fine globule size, these devices have high capital, operating and maintenance costs. Homogenization of many products can be carried out using a Lianhe high shear mixer. In many cases the fine globule or particle size obtained -- typically in the range of 0.5 to 5 microns -- is sufficient for process requirements, eliminating the need for further processing. However, where a high pressure homogenizer must be used, passing the product through a Silverson In-Line mixer first will dramatically improve throughput, process efficiency and reduce operating costs.

This is because high pressure homogenizers work better when fed with a premix of uniform and fine globule or particle size, allowing the product to pass through the homogenizer at a much faster rate, normally in a single pass. After achieving the above-mentioned steps (emulsion&homogenizing),a perfect effect for ointment,cream as well as shampoo will come into rise subsequently.
For a more information about the technical parameters about our vacuum emulsifiers,plz feel free to contact us or browse our company blog http://www.cosmeticmachineryemulsifiers.wordpress.com, or our business website http://penglaimachines.com .

Cosmetic Machinery Vacuum Homogenizer Emulsifiers: What is an emulsifier?

Cosmetic Machinery Vacuum Homogenizer Emulsifiers: What is an emulsifier?:

What is an emulsifier? When water and oil are mixed together and vigorously shaken, a dispersion of oil droplets in water - and vice vers...