I. Introduction on automatic assembly machine
Please read this manual fully before operating this equipment and save this manual for
future use!
If you find that the problem cannot be solved during use, please promptly notify our
after-sales service personnel according to the contact address and phone number on the cover;
The company has the right to improve the appearance and structure of this machine!
IMPORTANT WARNINGS AND DANGER PRECAUTIONS
1.Pay attention to the technical parameters of this machine, especially the environmental
conditions that must meet the requirements.
2. The operators of this machine must undergo strict training.
3. Installation and fault inspection must be carried out by professionals.
4. Before installation, check whether all components are complete and the data is complete.
5. The safety instructions of this machine must be strictly followed.
6. Before powering on, you must carefully check whether the installation and connections are correct.
7.Do not remove the safety grating while the machine is running.
8. Do not put your hands into the moving parts when the machine is running to avoid
pinching your fingers.
9. It is strictly prohibited to carry out mechanical disassembly and assembly when the
machine is not shut down. When disassembling the control box and transmission components,the power must be turned off.
10. Do not open the electrical control cabinet at will to improve the circuits and programs. If necessary, please notify the after-sales service department of the Company first.
11. When using this machine, the user must ensure that all moving and live parts of the machine will not cause accidents or personal injury or other dangers!
Technical specs:
1. Power: About 3KW
2. Voltage: AC230V±10%，600HZ ,
3. Air consumption 0.5-0.7MPA
4. Cycle: About 25pcs/min
5. Equipment size: L*W*H 3325mm*1207mm*1900mm, subject to actual measurements
6. Weight：About 500KG
7. Operator: One person
Preparations before Machine Startup
1. Make sure it is placed on a solid ground; Refer to the schematics above to connect together
each part of the machine.
2. Confirm that the power and air sources are connected to the equipment;
3. Confirm the air source pressure is 0.6-0.8Mpa;
4. There are no other foreign objects on the equipment table;
5. After completing the above steps, you can turn on the power and enter the system.
How to get the Machine Running.
1. First power on the machine
2. Switch on the air supply
3. The first thing we need to do is to Press the “Reset” button when we enter into the Home interface, make sure all stations are right in the home point(Long press for 30 seconds).
4. After reset, we can either press the green button or tap on Start button on the touch screen.
Common Problems Troubleshooting and Adjustments
1. Screws got stuck in the feeding nozzle, machine alarms and pauses! Here what we need to do is to open the machine door and manually clear the screws stuck in the feeding nozzle.
(There is a in built clamp in the feeding nozzle, we can press it open to take off the screws)
Next we need to tap on the “P1” button to make it gray, which means no screws for the infeed
as there we just took it out. (Kindly note from Station #1 to #3, we will see at which station
the machine we are having a problem with. Just find the indicator which does not light on) As picture below, we can the problem occurs in station 4#; previous 3 steps are already completed.
In this case, we need to loosen the limit screws (circled above) besides each rod, adjust the height of the each collar and make sure they are all on the same level.
1. Screw Infeed Failed. There is a case when a screw got stuck in the feeding nozzle while it
shows on the screen all screws are good for the infeed(We can see the P1, P2, P3 indicators are all green).
In this case, machine alarms and pauses. We need to first manually clear up the screws in the feeding nozzle and then cross off the P1,P2, P3 indicators on the touch panel.
Next go to the manual mode, manually tap on P1 Infeed, P2 Infeed, P3 Infeed, to repeat the infeed process, clear the alarms and start the machine again.
2. Here is the place where we can adjust how deep the screw should go into the plastic
molding parts. If we need it to go deeper, then lower the position of limit ring, vise versa, we can also rise up the position.
3. Box Packaging. Here is the place where you can set the Target output in each box and Max box QTY. And current box quantity.
Kindly note the machine will alarm when Max box QTY is completed, reminding us for box changing. Press “Pause” to clear it off when the full box is replaced with an empty one. (Box packaging interface test run as below)
Electric Schematics (See Separate file )
Safety operating procedures
1. All debris on the machine should be removed before use. Pay special attention to the
vicinity of moving parts, and do not place tools, cleaning cloths, etc.
2. Personnel must undergo training (especially safety training) before they can take up their
posts.
3. When the machine is running, if the operator finds any abnormality, he should press the
emergency stop switch in time.
4. Take adequate protective measures when necessary and do not allow any part of the body
or any object to come into contact with the moving parts of the machine, especially rotating
parts or some entrances. When contact is required for debugging, it should be carried out by
personnel who have received such training, but the operator must be notified in advance.
5. If you want to intervene in the adjustment, debugging or testing of the machine, you must
notify the operator in advance.
6. Emergency switch, before re-powering on, you must pay attention to whether the
surrounding environment (including personnel, equipment and transmission components) is
in a safe state, otherwise it cannot be powered on! !
7. When disassembling or cleaning the machine, the emergency stop switch must be pressed
to avoid misoperation. Any abnormal operations (including cleaning) are never allowed while
the machine is running.
8. When cleaning the equipment, be careful not to let water enter each electric control box or
box, as well as the power input and various electrical components, so as not to damage
components or endanger personal safety.
9. When performing maintenance on the machine, the main power supply should be turned off,
and a "No power on" warning sign should be hung on a conspicuous place on the machine.
10. Do not dismantle or change machine parts, especially safety protection parts, and protect
safety signs during operation.
11. When all operators leave the working area where the machine is located, the power should
be turned off to prevent idlers from turning it on randomly. Untrained and qualified personnel
are not allowed to operate the machine.
Tool Box Accessories
No. Spare Parts Size Unit QTY
1 Plastic tool box Middle size PCS 1
2 Allen wrench 1.5-10mm SET 1
3 screwdriver
Cross PCS 1
4 Adjustable wrench 8’’ PCS 1
5 Fuse 32A BOX 1
6 Magnetic switch PCS 5
7 Throttle valve Φ4 PCS 5
8 Throttle valve Φ6 PCS 5
9 Throttle valve 1 thread，Φ6 PCS 5
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