The operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío

High-pressure homogenization

is essential to the quality and stabilization of beauty creams, lotions, nail varnishes, shampoos, toothpastes, and emulsions containing different oils since it is a very effective way to create the exact required product texture (via particle size reduction) while at the same time creates very stable product compared to the traditional devices such as agitators, stirrers, rotor-stator devices or colloid mills. This is achieved by reducing the particle size and uniformity under conditions of extreme pressure, shear and stress. The result is a homogeneous effective product with superior stability and shelf life. It is well known fact that one of the limiting factors in the performance of some cosmetic product, for instance beauty creams, is its ability to be absorbed into the skin. Drastic particle size reduction enables the skin to absorb the active ingredients in these creams as the surface area increases after the homogenization (vs volume ratio). High-pressure homogenization (also known as micronization) also ensures the most efficient use of the active agents, thus reducing product costs.

                  

A typical Very High Pressure (VHP) homogenizer for cosmetic applications includes the following:
High wear resistant parts and homogenizing valves
Two stage homogenizing valve
All wetted parts are electro-polished, final surface roughness Ra lower than 0,5µm.
Explosion proof design according to the latest American and European standards.
Biotechnology Homogenizer Applications
High-pressure homogenization is widely used for cell rupture (cell rupturing, cell disruption) applications in order to extract intra-cell substances without using solvents or other chemicals for the cell wall breakage. The main purpose is to release intercellular substances such as proteins, enzymes, and vitamins that are found in high concentrations in various organisms such as yeasts, algae and bacteria (and other biological products). High-pressure homogenizers are very effective and efficient for cell rupture operations and can often maximize the yield from valuable source material while keeping product quality at a very high level.

A typical homogenizer skid for cell rupture applications includes the following:
Very High Pressure (VHP) Homogenizer unit
Product stuffing pump
Product pooler
Hard wired or Programmable Logic Controller (PLC) based control panel
Aseptic plunger and valve seals
Aseptic seal water condenser
Clean- in-Place (CIP) and Sterilize-in-Place SIP-able
cGMP compliant validation documentation package
Complete Factory Acceptance Test (FAT) and Site Acceptance Test.
The skid systems are built to the requirements of the ASME BPE standards, and Niro Soavi manufactures the homogenizer units in compliance with the ISO 9001 QA program.

Pharmaceutical Homogenizer Applications
Homogenization (known in the pharmaceutical industry as micronization) is the process of reducing the particle sizes of pharmaceutical products, under very high pressures, sheer, turbulence, acceleration and impact, to make them more stable and clinically effective. The bioavailability of the product increases and the tolerance of some otherwise borderline drugs can improve.
The emulsion, suspension or solution is pumped into the high-pressure homogenizer after which it is forced through a special homogenization valve at extremely high pressures (up to 1,500 bar per 21,750). The particles enter the homogenizer with 500 µm maximum sizes, after the treatment the large particles are dispersed and reduced, the particle size typically range from 0.4 to 1 micron depending on the specific application.
High-pressure homogenization in the pharmaceutical industry has proven its ability to make more stable product, with better active ingredient dispersion, than has been achieved with conventional stirrers, rotor-stator devices or colloid mills. It achieves this by reducing the particle size and uniformity under conditions of extreme pressure and stress. The result is a more clinically effective product with greater stability and shelf life.

Shenzhen Penglai since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like the operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío  ,please email via jackdu999@yahoo.com or browse our website www.cosmeticmakingmachine.com
Follow us on twitter:http://www.twitter.com/jackdu007
Like us on facebook:http://www.facebook.com/jackdu999
Skype us by :turnanewleaf
Tel:+86-158-11882441 PENGLAI INDUSTRIAL CORPORATION LIMITED

A whole complete production line shampoo making process in Cosmetics

Shampoo and other Cosmetics production production Line from A to Z

Application of Mixing Tank

LIANHE PMC

shampoo producing machine (shampoo blending tank) is mainly suitable for preparation of liquid detergents (such as cleanser essence, shampoo and shower cream etc.)

. Integrating blending, dispersing, heating and cooling etc. functions, the machine is an ideal device for liquid preparation in various factories.

Capability & Characteristic

1. The shampoo making machine equipment adopts single-direction or double-direction wall scraping blending and frequency conversion speed adjustment to satisfy different technological requirements.

2. Materials can be heated or cooled according to technological requirements. The heating methods such as steam or electric heating can be selected according to customer requirements.

3. Various forms of blending vanes are suitable for production of different types of products.

4. Made of imported SUS304 or SUS316L stainless steel. The mixing tank body and pipe are subjected to mirror polishing.

5. Bottom installation type disperser and pipeline type emulsifier are optional to speed up dissolution and emulsification of materials.

6. The stainless steel electric control cabinet can completely supervise the operation of equipment, and display such data as temperature and blending rotation speed etc.

Technical parameter about Lianhe Shampoo making machine:

Serial No	Specification	Volume	Blending power	Blending  rotation  speed	Homogenizing  power	Homogenizing  rotation speed	Heating Method
		L	kw	r/min	kw	r/min	Steam heating Or electric heating
1	PMC-200	200	1.5	0-65	3/4	3000
2	PMC-500	500	2.2	0-65	5.5/7.5	30 00
3	PMC-1000	1000	2.2-4	0-65	7.5/11	3000
4	PMC-1500	1500	4-5.5	0-65	11/13	3000
5	PMC-2000	2000	5.5	0-53	11/15	3000
6	PMC-3000	3000	7.5	0-53	15/18	1500
7	PMC-5000	5000	11	0-53	22/25	1500

The whole shampoo making line for a plant should require at least these accessory machines displayed as below (Take 1000L per hour productivity for example):

• First 1000L RO water treatment to purify the water so that the water can be applied into the shampoo production
• Secondly the 1000L shampoo making machine is adopted to start blending and processing the shampoo according to your formula.The final products will be transferred into the open storage tanks by the pneumatic diaphragm pumps connected with the bottom of shampoo making machine.
• Thirdly we choose a steam boiler to heater the shampoo making machine.the reason why we supply this machine instead of electric rods inside the shampoo making machine is based on two causes:
  • 1.it requires long time to heat the machine ,to heat the materials inside the tank if supplied with electric rods
  • 2.the electric rods heating way work power 47.5KW ,while the steam boiler work power only 16.5KW.a lot of energy will be consumed if choosing the former heating way.
• the forth step is to storage the final products from shampoo making machine.then filling it with horizontal self suction filling machine ,whose filling volume rangs from 60ml to 1000ml suitable for medium shampoo .
• Finaly what you need to do is to put the filled bottles on the double sides Automatic labeling machine, which can finish the labeling of any shape of bottles,either round or flat or others.

We are experienced in the cosmetic making machines with professional engineers. As we all know that different products have different requirements, we can recommend you the suitable machine and model according to your specification , if you are interested in the blending tanks or other cosmetics machineries, welcome to contact us for further information or directly browse our site www.lianhe666.com or youtube video information about the installation of blending tanks http://www.youtube.com/watch?v=yN7jm6Yn6l0

Tank agitator from Blending Tank

TANK AGITATOR

Typical Applications Industrial Mixing and Blending Larger Scale Sanitary Mixing and Tank Agitation Reaction Tank Agitation Low and High Viscosity Blending LArge Scale Waste Treatment Mixing

Typical Specifications:
 •Gear Drive Agitators from 1/4 – 100HP (3 to 350 RPM speed ranges)
•Agitation Tank Batch Sizes from 1 to 1,000,000 gallons
•Top, Bottom, or Side Entry Agitator Mounting
•Open and Closed Tank Designs (pressure and vacuum ratings typical)
•Flange Mount, Plate Mount on Beam, Sanitary TC Mount, etc…

Please contact us at 0086-755-86718316 or at skype turnanewleaf or email jackdu999@yahoo.com for details and pricing


Tank agitators and vessels are crucial for effective blending and reactions in mixing tanks and vessels. The most common tank agitator is the Top Entry Industrial Agitator which is a plate or flanged mount mixer located at the top of the process vessel. Common agitator designs include the “Parallel Shaft Agitator”, the “Right Angle Gear Drive Mixer”, a “Worm Drive Agitator” and “Right Angle Helical Mixer”.Side entry tank agitators and bottom entrytank agitators are also used for certain blending situations but the top entry tank agitator is by far the most versatile mixer found in industry today.