3D Motion Mixing Equipment for powder 三維混合機 混料機 Equipo de mezcla 3d para el polvo

The barrel for charging the materials is

driven by the driving shaft. The barrel body carries on the repeated level movement, rotation, turning and other complex movements so that the materials will carry out the three dimensions and complex movements along the barrel body so as to realize the various movements of the materials. Through disseminating, gathering, agglomerating and mixing to realize uniform mixing.
♦Working Priciple♦
During runing, as the mixing vat is able to make multidirectional operation that can speed up the flowing and diffusing actions of materials. It also can avoid gravity segregation or accumulation phenomenon of general mixers caused by centrifugal action. Therefore, this machine has favorable mixing efficiency.

♦Structure♦
1.As the mixing vat is able to make multidirectional operation, there are more mixing points that bring favorable mixing efficiency. The mixing homogeneity is much higher than that of general mixer, drug homogeneity error is lower than that of general mixer. Meanwhile, the max charging volume of SBH series three dimensional motion mixer is one time higher than that of general mixer (max charging volume of general mixer is 40% of full barrel volume).
2. With unique design of mixing vat, inner wall of vat is fine polished, no dead angle, no pollution, and the materials will be discharged automatically under gravity function without any residual, with advantages of pollution-free, residual-free, and easy to discharge and clean.
3. The materials are mixed under sealed; it would not pollute the environment.

♦Operation Principle♦
1. This machine adopts electromagnetci speed (or inverter for adjusting speed). Before starting the machine, connect the main power, the power indicator light, press motor button, then turn on the on and off switch of control panel (the inverter can press the touch button), indicator light, then gradually adjust the mixing speed.
2. If user want to set the mixing time, you should formulate the content on the contract, and our factory can install the time relay, so that the user can set the mixing time according to the materials.
3. After finish mixing, turn off the machine according to the opposite sequence of turing on machine, if you find the discharging is not ideal, you can press the inching button to achive the requirements.

♦Precautions♦
1. As the machine adopt three-dimensional mixing, user should install protective cage around the machine, so as to avoid accidents. Before start the machine, worker should not stand before the vat so as to make sure personal safety.
2. When assemble and dissassemble the machine, should stop the machine so as to avoid the electric break down, and cause accidents.
3. During running, if you find abnormal conditions, should stop the machine and check it, you can not start the machine until solve the fault.
4. You should regularly add lubricant and grease lubricant on drive parts once three month.
5. The feedback button and speed regulating button of operation panel should not be randomly changed, they have already been adjusted.

♦Main Technical Parameters♦
Spec. YX series
Volume of mixing vat (L) Max. charging volume (L) Max. charging weight (kg) Rotary speed of main shaft (r/min) Power(kw) Weight(kg)
10 10 7 8 0-12 0.55 120
20 25 20 15 0-12 0.55 150
50 60 50 25 0-12 1.5 300
100 130 100 50 0-12 2.2 700
200 250 200 100 0-12 4 1500
300 280 300 150 0-12

Shenzhen Penglai since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like 3D Motion Mixing Equipment for powder 三維混合機 混料機 Equipo de mezcla 3d para el polvo ,please email via jackdu999@yahoo.com or browse our website www.cosmeticsmachinery.blogspot.com plus http://penglaichina.com
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SHENZHEN PENGLAI INDUSTRIAL CORPORATION LIMITED 

vacuum packing machine food packaging vollautomatische Vakuum-Verpackungsmaschine fuer lebensmitteln

automatic vacuum packing machine food packaging equipment vollautomatische Vakuum-Verpackungsmaschine fuer lebensmitteln designed and manufactured by PENGLAI cosmetic&food&pharma making and packaging machinery is widely used in the daily chemical industry like tautomatic vacuum packing machine food packaging equipment vollautomatische Vakuum-Verpackungsmaschine fuer lebensmitteln and such like.We PENGLAI INDUSTRIAL moreover can design and produce the packaging machine according to the special requirements from customers.
This packaging machine is a fully automatic vacuum packaging machine and is applicable for vacuum, gas-filling and skin packaging.

1. Photo-electric tracking, can packed by color velum or light membrane, low cost and high class.
2. It has sectional molds which are easy to renewal and multifunctional. The molds have a cooling system.
3. According to the customers' requirements to the package, we can fill nitrogen or other protective gas into the bag on the basis of vacuum pumping.
4. According to the customers' requirements to the package, we can provide automatic coding system.
5. Homemade vacuum pumps and imported vacuum pumps are provided. It has high vacuum degree, stable quality, durable and reliable performance.
6. Adopt specific chain which is suitable for the forming of the soft film, hard film and semi-hard film with different thickness.
7. Adopt advanced transect system and straight-cut system which are easy to operate.
8. It has corner scrap recovery system and won't pollute the environment.
9. Boxes, circle boxes or other boxes with different sha pes are offered to the customers. The size of the boxes can be custom-made according to the customer's products.

Model YX-VP520 YX-VP420
Width of upper film 492mm 392mm
Width of lower film 522mm 422mm
V acuum degree ≤200Pa ≤200Pa
C ompressed air pressure ≥0.6MPa ≥0.6MPa
C ooling water pressure ≥0.15MPa ≥0.15MPa
Power supply 380V 50HZ 380V 50HZ
W eight 2000KG 1500KG
O verall dimension(LxWxH) 6200x1400x1900mm 6200x1200

SHENZHEN PENGLAI since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about best machinery,please email via jackdu999@yahoo.com or browse our website www.cosmeticsmachinery.blogspot.com plus http://penglaichina.com
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PENGLAI INDUSTRIAL CORPORATION LIMITED

The operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío

High-pressure homogenization

is essential to the quality and stabilization of beauty creams, lotions, nail varnishes, shampoos, toothpastes, and emulsions containing different oils since it is a very effective way to create the exact required product texture (via particle size reduction) while at the same time creates very stable product compared to the traditional devices such as agitators, stirrers, rotor-stator devices or colloid mills. This is achieved by reducing the particle size and uniformity under conditions of extreme pressure, shear and stress. The result is a homogeneous effective product with superior stability and shelf life. It is well known fact that one of the limiting factors in the performance of some cosmetic product, for instance beauty creams, is its ability to be absorbed into the skin. Drastic particle size reduction enables the skin to absorb the active ingredients in these creams as the surface area increases after the homogenization (vs volume ratio). High-pressure homogenization (also known as micronization) also ensures the most efficient use of the active agents, thus reducing product costs.

                  

A typical Very High Pressure (VHP) homogenizer for cosmetic applications includes the following:
High wear resistant parts and homogenizing valves
Two stage homogenizing valve
All wetted parts are electro-polished, final surface roughness Ra lower than 0,5µm.
Explosion proof design according to the latest American and European standards.
Biotechnology Homogenizer Applications
High-pressure homogenization is widely used for cell rupture (cell rupturing, cell disruption) applications in order to extract intra-cell substances without using solvents or other chemicals for the cell wall breakage. The main purpose is to release intercellular substances such as proteins, enzymes, and vitamins that are found in high concentrations in various organisms such as yeasts, algae and bacteria (and other biological products). High-pressure homogenizers are very effective and efficient for cell rupture operations and can often maximize the yield from valuable source material while keeping product quality at a very high level.

A typical homogenizer skid for cell rupture applications includes the following:
Very High Pressure (VHP) Homogenizer unit
Product stuffing pump
Product pooler
Hard wired or Programmable Logic Controller (PLC) based control panel
Aseptic plunger and valve seals
Aseptic seal water condenser
Clean- in-Place (CIP) and Sterilize-in-Place SIP-able
cGMP compliant validation documentation package
Complete Factory Acceptance Test (FAT) and Site Acceptance Test.
The skid systems are built to the requirements of the ASME BPE standards, and Niro Soavi manufactures the homogenizer units in compliance with the ISO 9001 QA program.

Pharmaceutical Homogenizer Applications
Homogenization (known in the pharmaceutical industry as micronization) is the process of reducing the particle sizes of pharmaceutical products, under very high pressures, sheer, turbulence, acceleration and impact, to make them more stable and clinically effective. The bioavailability of the product increases and the tolerance of some otherwise borderline drugs can improve.
The emulsion, suspension or solution is pumped into the high-pressure homogenizer after which it is forced through a special homogenization valve at extremely high pressures (up to 1,500 bar per 21,750). The particles enter the homogenizer with 500 µm maximum sizes, after the treatment the large particles are dispersed and reduced, the particle size typically range from 0.4 to 1 micron depending on the specific application.
High-pressure homogenization in the pharmaceutical industry has proven its ability to make more stable product, with better active ingredient dispersion, than has been achieved with conventional stirrers, rotor-stator devices or colloid mills. It achieves this by reducing the particle size and uniformity under conditions of extreme pressure and stress. The result is a more clinically effective product with greater stability and shelf life.

Shenzhen Penglai since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about high quality machinery like the operation of top homogenizer from vacuum homogenizing emulsifier machine mezclador de vacío  ,please email via jackdu999@yahoo.com or browse our website www.cosmeticmakingmachine.com
Follow us on twitter:http://www.twitter.com/jackdu007
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Skype us by :turnanewleaf
Tel:+86-158-11882441 PENGLAI INDUSTRIAL CORPORATION LIMITED

Tank agitator from Blending Tank

TANK AGITATOR

Typical Applications Industrial Mixing and Blending Larger Scale Sanitary Mixing and Tank Agitation Reaction Tank Agitation Low and High Viscosity Blending LArge Scale Waste Treatment Mixing

Typical Specifications:
 •Gear Drive Agitators from 1/4 – 100HP (3 to 350 RPM speed ranges)
•Agitation Tank Batch Sizes from 1 to 1,000,000 gallons
•Top, Bottom, or Side Entry Agitator Mounting
•Open and Closed Tank Designs (pressure and vacuum ratings typical)
•Flange Mount, Plate Mount on Beam, Sanitary TC Mount, etc…

Please contact us at 0086-755-86718316 or at skype turnanewleaf or email jackdu999@yahoo.com for details and pricing


Tank agitators and vessels are crucial for effective blending and reactions in mixing tanks and vessels. The most common tank agitator is the Top Entry Industrial Agitator which is a plate or flanged mount mixer located at the top of the process vessel. Common agitator designs include the “Parallel Shaft Agitator”, the “Right Angle Gear Drive Mixer”, a “Worm Drive Agitator” and “Right Angle Helical Mixer”.Side entry tank agitators and bottom entrytank agitators are also used for certain blending situations but the top entry tank agitator is by far the most versatile mixer found in industry today.

Vacuum Emulsifying Mixing Equipment for cream&lotion processing

Vacuum Emulsifying Mixing Equipment

By the strong force of high speed of homogenizer (emulsifier),
the materials will go through the narrow space of the emulsifying head,it forms a powerful circulation in the vessel.In the middle part, the center blades and outer low speed anchor rotates in opposite direction. It performs great shearing, impact, and dispersion in the vessel. It will help to blend, mixer, emulsify, and homogenize the product in the vessel, and increase the stability, smoothness and luster of cream products. The emulsifying (mixing) head is exchangeable for your various products.

The special design of high speed emulsifying head and low speed agitator & blades can achieve high efficiency of mixing & homogenizing, and the teflon scrapers of the agitator can scrape off the materials which sticked to the inner wall of vessel, and make the complete mixing at same time without corner. The teflon scraper is fixed at the outer mixing frame which will change their position by always touching the inner wall when rotating. Those scrapers can help the heat-exchange during mixing and also reduce the time of production.

Features of cream making equipment fully automatic：
1.
Mixing oil and water phases materials in high speed to get perfect emulsion product of good quality.
2.
Machine consists of vacuum-resistant vessel with jacket for heating and cooling. Equipped with high speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.
3.
With vacuum pump to take the air bubbles out of mixed product, and extend the time of storage.
4.
The mixing shaft and emulsifying head is exchangeable, you can use the proper mixing head according to your products. There are some types for your products.
A. High viscosity type B. Low viscosity type
C. High shearing type D. Disperser type
5.
Scraping unit is with moveable teflon scrapers to scrape off the materials on the tank wall and the anchor to move the materials to the center area to get better blending and mixing. The teflon scrapers are maintained manually and easily without any tool.
6.
Our machines have safety devices, such us vacuum safety valve, jacket safety valve, over-loaded protection of motors, etc.
7.
emulsifying equipment equipped with heating & cooling system which simplifies the processing. Within this same equipment, you can do from heating-melting-emulsifying-air bubble reduction(by vacuum)-cooling without changing vessels, it saves lot of labor and time for your production.
8.
All contacted parts of equipments are SUS#316,the product homogenized in vacuum and close vessel can be sanitary and high quality. The specification of machine accord with the CGMP standard (CIP/SIP).
9.
The measuring of raw materials, the recording of temperature for heating, melting, emulsifying, cooling, and the change of mixing speed, and the vacuum suction can be controlled automatically (PLC control).

Application:
Cosmetic Industry: Cream, Lotion, Lipstick, Shampoo
Pharmaceutical Industry: Ointment, Syrup, Injection
Food Industry: Mayonnaise, Dressing, Jam, Butter, Margarine.
Chemical Industry: Polyester, Synthetic fiber
Paint Industry: Paints, Synthetic resin paint
Others: Color, Wax, Shoe cream, Coating liquid。
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