Fully automatic aluminum tubes making production line

Our company mainly focused on producing and selling machines for aluminum collapsible tubes line and aluminum aerosol cans line.

Aluminum collapsible tubes line covers: Extrusion press machine, Trimming machine, Annealing oven, Internal

coating machine, Lacquering oven, Base-coating machine, 4/5/6 color printing machine, Drying oven, Capping machine, Latex machine, Leaking tester machine, Packing machine and etc.

Aluminum aerosol cans line covers: Extrusion press machine, Trimming machine, Washing machine, Internal coating machine, Lacquering oven, Accumulator, Printing machine, Necking machine and etc.

Our machines are widely used to produce aluminum collapsible tubes, aluminum aerosol cans or bottles, toothpaste and pack other paste products. We have independent import and export rights. The machines are not only supplied to the domestic market but also exported to more than 30 countries and regions like France, Spain, Turkey, Argentina, India, Pakistan, Bangladesh, Burma, Vietnam, Malaysia, Thailand, Indonesia, Syria, Saudi Arabia, Egypt, Iran, Mexico, Peru, Algeria, and Nigeria, etc. Our machines are extremely popular with customers.

 Our company owns a strong design team, technical team, and excellent after-sales team, we are willing to help you to overcome various technical difficulties together with the greatest assistance and support.' Creating value for clients through professional service' will be our forever company tenet. We are looking forward to cooperating with friends around the world and creating brilliance together.

Automatic Aluminum Tube Production 

Features of automatic aluminum tube production line :

1. The production speed is 60 pcs/min, the whole machine adopts PLC servo control, with high automation, stable and reliable performance, and the yield rate is significantly improved.

2. The overall structure is made of high-quality aluminum profiles, surrounded by SS304, which is generous and beautiful in its entirety.

3. The equipment has been upgraded, and the operation is simple, which reduces labor costs; the failure rate is reduced, and the maintenance is simple; energy saving and consumption reduction, in line with the concept of energy-saving and environmental protection.

Product details:

Latexing Machine

Equipment characteristics

1. The production speed is fast, the whole machine is controlled by PLC, and the degree of automation is high. Stable and reliable performance.

2. The position of tube tail latex can be adjusted freely, and the width of tube tail latex can also be adjusted freely within a certain range adjustment.

3. The key parts are made of high-quality copper, which reduces friction coefficient, increases wear resistance, and prolongs the service life.

Model: WTD01

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ35

Length of aluminum tube <185 mm

Intake pressure： 0.55 Mpa

Total power： 2 kW

Dimensions： 1200x700x1100 mm

Weight：300 kg

Capping Machine

Equipment characteristics

1. The production speed is fast, and the whole machine is controlled by PLC, with a high degree of automation, and stable and reliable performance.2.It adopts the integral cast steel structure, which is cast at one time, with good rigidity, good impact resistance, and good fuselage. It is processed by a large machining center, and the mandrel and other parts are also processed by NC equipment, The equipment has high precision.3. It adopts electrical interlocking operation Fully enclosed structure, stable performance, and low noise, It has the function of automatic shutdown protection for poor output tube quality.

4. Automatic caps feeding, fast and stable; The tightness of the screw caps consistent and adjustable; Automatic detection, No tube no capping.

Model: NMD01

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ35

Length of aluminum tube ≤185 mm

Intake pressure： 0.55 Mpa

Total power： 2.2 kW

Dimensions：2074x1210x1525 mm

Weight：1800 kg

Printing Machine

Equipment characteristics

1. The whole machine is controlled by PLC and variable frequency speed regulation.

2. Automatic display of production information.3.Tube input and output automatically.

4. Twice inking. accurate color registration and high printing accuracy.

5. No printing without tube, automatic shutdown due to poor

intubation.

6. Secondary inking.

Model: YSD03

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ35

Length of aluminum tube ≤185 mm

Intake pressure： 0.55 Mpa

Main motor： GH40-20S-3700

Dimensions：2230x1600x1800 mm

Weight：4200 kg

Base Coating Machine

1.The whole machine can be synchronized with the printing machine or runseparately.

2.The whole machine is controlled by Siemens PLC and wariable frequencyspeed regulation. The spindle rotation adopts frequency conversion speedregulation.

3.The manipulator automatically input and output the tubes. Automaticdetection, automatic shutdown for poor tube quality, no coating withouttube, automatic avoidance to awoid mandrel being coatedl

4.Tube shoulder coating function can be installed accrging to customerrequirerments.

Model: DYD01

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ35

Length of aluminum tube ≤185 mm

Intake pressure： 0.55 Mpa

Main motor： YB2M-6(4KW,950r/min)

Dimensions：2300x1800x1100 mm

Weight：4200 kg

Internal Coating Machine

Equipment characteristics

1. PLC control, fkasen indexing structure, variable frequency speed regulation.

2. The new spray gun has accurate spraying and stable air pressure.3.The spray guns can be controlled separately and can be set

according to customer requirements.

4. The high-power suction motor absorbs the wasted coating liquid, which is hygienic and environment-friendly.

5. If there is no tube, it will not spray. If the quality of the tube is poor, it will stop automatically.

Model: PTD01

Production speed: 60pcs/min

Aluminum tube diameter: φ12.5-φ35

Length of aluminum tube ≤185 mm

Sprary times:3 times

Main motor： 2.2kw

Total power: 5.6kw

Dimensions：3000x1600x2150 mm

Weight：2200kg

Annealing Oven/Lacquer Curing Oven

Equipment characteristics

1. The electric heating elements in the oven are made of stainless steel resistance, with uniform heating and convenient control. The heating element is easy to assemble and disassemble and easy to replace.

2. Automatic temperature control design is adopted, and the Fuji temperature controller ensures that the temperature is ± 2 ℃ of the set temperature.

3. The tube input conveying chain adopts the form of step-less speed regulation, which can synchronize the production speed of the equipment with that of the previous equipment. The gas oven can be customized according to customer needs.

Model: THD01/GHD01

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ22/φ25-φ35

Length of aluminum tube ≤185 mm

 

Electrothermal power: 8*4KW=32kw

Motor power： 0.75kw

Working temperature: 200-500℃

Annealing / Curing time： 2.5min/4min

Dimensions：5132x1300x3040 mm

Weight：1950kg

Trimming Machine

Equipment characteristics

1. Frequency converter is adopted for speed regulation, which is

convenient and accurate. The mandrel adopts a quick replacement

structure, The specifications replacement is fast and convenient.

The mandrel disc and cam are processed by (numerical control)

equipment.The stability of the whole machine during production

is improved.

Model: LWD01

Production speed: 60pcs/min

Aluminum tube diameter: φ11-φ35

Length of aluminum tube <185 mm

Total power： 2.2 kW

Dimensions： 2100x1750x1100 mm

Weight：1300 kg

Extrusion Press Machine

Equipment characteristics

1. It has the protection function of automatic shutdown due to poor outlet tubes.

2. The extrusion press machine adopts the form of double incline adjustment, with accurate positioning. The punch tip seat and connecting rod are adjustable. This structure can eliminate the gap caused by long-term working wear of the equipment and ensure the long-term high precision of the equipment work hard.

3. The key parts are made of high-quality copper, which reduces the friction coefficient, increases the wear resistance, and prolongs the service life. *Note:The above parameters are for reference only. The machine constantly upgrades parameters that may cause the actual discrepancies, please understand.

I. The machine packing in wooden case before shipping

II. After-sales service on PENGLAI-brand Machines

Guarantee: for all the machines, it claims one year for guarantee. (Excluded from the warranty are problems due to accidents, misuse, misapplication, storage damage,

negligence, or modification to the Equipment or its components.

ALSO, THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrives at your factory, if you need it, our technician will go to your place to install and test the machine and also training your worker to operate the machine (The time of train depend on your worker).

The expenses (air ticket, food, hotel, the traveling fee in your country) should be on your account and you need to pay for the technician USD50 per day. also, you can go to our factory to do training.

After-sale service: If you get a problem with the machine, our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account. (as above).

PENGLAI INDUSTRIAL CORPORATION LIMITED

toothpaste production automated line tubes filling sealing boxing heat shrink packing machinery

The toothpaste production line includes the machines like tubes filling sealing machine/ boxing machinery as well as the heat shrink packaging machinery,which should be listed as follow:
The tube filling and sealing machine should work together with the water chiller. The water is used for cool the bottom after heating and sealing it. It can make the bottom of the tube solid and beautiful.
The smooth surface of machine has no dead angle and easy for cleaning. The materials completely contact with stainless steel and comply with GMP standard.

Specification:
1. Voltage: AC220V/50HZ±10%
2. Power: main 3kw electric heating
3. Filling Capacity: 3000-4200 tubes/hour
4. Quantity Error: less than 2%
5. Compressed Air: pressure 0.6 Mpa/cm2
6. Dimension: 1650mm X 1200mm x 1200mm
7. Weight: 600kg
Boxing machine automatic
automatic paper-folding packing machine can fold products instruction or certificate and then pack it into carton with single product, realizing automatic packing. It can be used in medicine, cosmetics, adhesives automatic packing. Paper-folding, falling carton, opening carton, packing and sealing, the serial actions are continuously and steadily realized. This machine produces rapidly, has fine appearance, smooth operation, high automization.
Main features

previous machine to form production line.
Main Technical Parameters:
1.Speed: ≤100 pcs/min
2. Main motor rate: 1.5kw
3.Instruction size: 85x50-300x200
4.Carton size: 110×22×22 -220×50×45
5.Dimension size: 4290×1135×1500mm
heat shrink packing machinery PE film
products automatically shrink packaging in mass production. Delivering canbe decided to net style or roll pole style. The machine is suitable for environmental protection material and anti-environmental protection shrink film. Work process: automatically mantle, automatically cut and seal, automatically deliver, automatically shrink.
Power supply:380V50HZ
Power: 16KW
Max. packing size(mm):450*270*350mm
Loading capacity:25 KG
Speed:0-10 M/meter adjustable
Temperature:0-300 degree adjustable
Outside size of machine:3500*850*1990mm
Weight:560KG

Our Factory since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about various high quality machinery like toothpaste production automated line tubes filling sealing boxing heat shrink packing machinery,please email via jackdu999@yahoo.com or browse our website http://penglaichina.com.
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Call us via:0086-15811882441

PENGLAI INDUSTRIAL CORPORATION LIMITED

A whole complete production line shampoo making process in Cosmetics

Shampoo and other Cosmetics production production Line from A to Z

Application of Mixing Tank

LIANHE PMC

shampoo producing machine (shampoo blending tank) is mainly suitable for preparation of liquid detergents (such as cleanser essence, shampoo and shower cream etc.)

. Integrating blending, dispersing, heating and cooling etc. functions, the machine is an ideal device for liquid preparation in various factories.

Capability & Characteristic

1. The shampoo making machine equipment adopts single-direction or double-direction wall scraping blending and frequency conversion speed adjustment to satisfy different technological requirements.

2. Materials can be heated or cooled according to technological requirements. The heating methods such as steam or electric heating can be selected according to customer requirements.

3. Various forms of blending vanes are suitable for production of different types of products.

4. Made of imported SUS304 or SUS316L stainless steel. The mixing tank body and pipe are subjected to mirror polishing.

5. Bottom installation type disperser and pipeline type emulsifier are optional to speed up dissolution and emulsification of materials.

6. The stainless steel electric control cabinet can completely supervise the operation of equipment, and display such data as temperature and blending rotation speed etc.

Technical parameter about Lianhe Shampoo making machine:

Serial No	Specification	Volume	Blending power	Blending  rotation  speed	Homogenizing  power	Homogenizing  rotation speed	Heating Method
		L	kw	r/min	kw	r/min	Steam heating Or electric heating
1	PMC-200	200	1.5	0-65	3/4	3000
2	PMC-500	500	2.2	0-65	5.5/7.5	30 00
3	PMC-1000	1000	2.2-4	0-65	7.5/11	3000
4	PMC-1500	1500	4-5.5	0-65	11/13	3000
5	PMC-2000	2000	5.5	0-53	11/15	3000
6	PMC-3000	3000	7.5	0-53	15/18	1500
7	PMC-5000	5000	11	0-53	22/25	1500

The whole shampoo making line for a plant should require at least these accessory machines displayed as below (Take 1000L per hour productivity for example):

• First 1000L RO water treatment to purify the water so that the water can be applied into the shampoo production
• Secondly the 1000L shampoo making machine is adopted to start blending and processing the shampoo according to your formula.The final products will be transferred into the open storage tanks by the pneumatic diaphragm pumps connected with the bottom of shampoo making machine.
• Thirdly we choose a steam boiler to heater the shampoo making machine.the reason why we supply this machine instead of electric rods inside the shampoo making machine is based on two causes:
  • 1.it requires long time to heat the machine ,to heat the materials inside the tank if supplied with electric rods
  • 2.the electric rods heating way work power 47.5KW ,while the steam boiler work power only 16.5KW.a lot of energy will be consumed if choosing the former heating way.
• the forth step is to storage the final products from shampoo making machine.then filling it with horizontal self suction filling machine ,whose filling volume rangs from 60ml to 1000ml suitable for medium shampoo .
• Finaly what you need to do is to put the filled bottles on the double sides Automatic labeling machine, which can finish the labeling of any shape of bottles,either round or flat or others.

We are experienced in the cosmetic making machines with professional engineers. As we all know that different products have different requirements, we can recommend you the suitable machine and model according to your specification , if you are interested in the blending tanks or other cosmetics machineries, welcome to contact us for further information or directly browse our site www.lianhe666.com or youtube video information about the installation of blending tanks http://www.youtube.com/watch?v=yN7jm6Yn6l0