How to do trouble shooting for VFFS vertical packaging machine

Automatic packaging machines are the most commonly used and indispensable special packaging equipment in the production process in the factory. During long-term operation, if there is the failure and abnormal shutdown, it will cause losses to the manufacturer. For this reason, the user's on-site operators , Maintenance personnel should be familiar with the correct operating procedures of the packaging machine in order to avoid damage of the wrong operation to the machine; At the same time is is a must to know how to regularly maintain and repair the mechanical and electrical parts of the equipment. Users can refer to the common faults of the automatic packaging machine and the corresponding repair solutions to repair the equipment.

Common faults and maintenance solutions of automatic packaging machines

        1. The seal of the horizontal or vertical seal is damaged
Check whether the setting temperature is too high, or the packaging speed is too slow, and the sealing time is too long, which will cause the film to burn. The temperature should not be too high when the sealing is intact. If the sealing part is still not stretched or wrinkled after repeated attempts, the material of the packaging film itself should be considered.

        2. The length of the packaging bag destroys the printed pattern
The cross-sealing cutter is sealed and cut off at the color code to ensure that the packaging film that is too light in the color of the non-color code block is driven to slip. After this situation is eliminated, the photoelectric eye color code recognition sensitivity should be adjusted, and the color code tracking is started in the device function menu. Adjust according to the color code debugging method guided by the technical engineer.
         3. Unable to seal or the seal is not firm
First, rule out whether the horizontal sealing temperature setting is too low, and increase the sealing temperature setting appropriately. If the sealing still leaks, you need to consider abnormal conditions such as solid-state circuit breaker, temperature control module, thermocouple damage, etc., and gradually check and confirm which link has the problem, and timely Replace damaged parts. If the packaging speed is set too fast, it will also cause sealing problems. At this time, the packaging speed should be appropriately reduced.

The packaging machine troubleshooting  

▶Packing machine fault phenomenon Packing equipment fault diagnosis Packing machine repair fault solution

▶There is no response after starting the machine and the machine cannot be turned on. Check whether the emergency stop switch is reset. Reset the emergency stop switch.
Turn off the main power and turn it on again after 20 seconds
▶Leakage switch tripped, heating tube and other electrical equipment leakage, check each electrical appliance one by one
▶The sealing temperature cannot rise up. The power-off protector has tripped. Check and remove the short circuit, then close it again.
▶The heating tube is burned out. Replace the heating tube.
▶The temperature control meter is damaged. Replace the temperature control meter.
▶The temperature of the temperature control meter repeatedly bounces. The thermocouple is loose or damaged. Tighten or replace the thermocouple.
▶The temperature is normal when the machine is stopped but the temperature drops after the machine is turned on. The low voltage causes the power of the heating tube to decrease. Reduce the packaging speed or increase the voltage stabilizing device
▶The power of the heating tube is too small. Replace the high-power heating tube.
▶The seal of the packaging bag leaks and the temperature is not enough. Increase the temperature appropriately
▶Insufficient pressure Check whether the total pressure is 6.5 kg
▶The sealing time is too short Increase the sealing time parameter appropriately
▶The front and rear horizontal sealing rollers are not flat. Carefully adjust the sealing parallelism of the horizontal sealing rollers.
▶Clamping adjust the blanking time or inflation delay
▶Unable to control the cut point or half point. Wrinkles on the edge of the packaging film or optical path quality problems cause photoelectric malfunction. Replace the packaging film.
▶The sensitivity of the photoelectric eye has not been adjusted properly. Re-adjust the photoelectric sensitivity
▶Setting the bag length is not enough to cause the length of the bag. Increase the bag length
▶Abnormal film pulling The pressure of the film transport cylinder is not enough or too large. Check whether the pressure of the film transport is 2.5 kg.
▶Belt slippage or damage Use a saw blade to scrape the surface of the fur belt or replace the belt
▶The packaging film has too much static electricity. Replace the packaging film.

Videos demo of how to install &operation VFFS packing machine small bags or big bags:

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automatic carton erector case erecting equipment formeuse de cartons automatique

Benefits of Using Carton Erectors
Looking for a new and innovative way to cut down on your operations time in your production facility?

One of the things that really slows down the production process is the construction of cartons for the products to be packaged in. This is a major obstacle for many facility operators, but what options are available to speed things up?
Perhaps the best way to make sure that your cartons are set up quickly and accurately each and every time is to forget all traditional methods of carton set-up and switch to a carton erector. These machines are custom built to accommodate all different shapes and sizes of cartons to ensure that they are set up properly and in the fastest amount of time possible. Carton erectors have several benefits beyond speeding up the production process though. Here's a look at just a few of those important benefits:

1. Reductions in Cost: When you use a carton erector, you reduce your costs in several ways. More cartons are built in a shorter amount of time, allowing you to package and ship products faster. You won't need to spend money training employees to do this task. You also don't have to worry about your carton erector needing vacation time, sick time or coffee breaks.

2. Reductions in Errors: Carton erectors are custom built to ensure that each and every carton is assembled correctly. With an automated process, errors in carton erection are basically eliminated immediately upon implementing the carton erector system.

3. Improved Carton Assembly: What many facility operators don't realize is that carton erectors don't just build boxes faster; they build them better. These machines can incorporate carton reinforcing elements such as tape sealing and hot sealing to ensure that the box is stable and sturdy enough to hold any product, especially those which are heavy.

4. Multiple Uses: Carton erectors also have the unique feature of being versatile in a packaging facility. The carton erector and the sealing elements can be used independently of the sealing and packaging process, or they can be incorporated as part of the automated wrapping line. It's all up to you.

Perhaps the best way to make sure that your cartons are set up quickly and accurately each and every time is to forget all traditional methods of carton set-up and switch to a carton erector. These machines are custom built to accommodate all different shapes and sizes of cartons to ensure that they are set up properly and in the fastest amount of time possible. Carton erectors have several benefits beyond speeding up the production process though. Here's a look at just a few of those important benefits:

1. Reductions in Cost: When you use a carton erector, you reduce your costs in several ways. More cartons are built in a shorter amount of time, allowing you to package and ship products faster. You won't need to spend money training employees to do this task. You also don't have to worry about your carton erector needing vacation time, sick time or coffee breaks.

2. Reductions in Errors: Carton erectors are custom built to ensure that each and every carton is assembled correctly. With an automated process, errors in carton erection are basically eliminated immediately upon implementing the carton erector system.

3. Improved Carton Assembly: What many facility operators don't realize is that carton erectors don't just build boxes faster; they build them better. These machines can incorporate carton reinforcing elements such as tape sealing and hot sealing to ensure that the box is stable and sturdy enough to hold any product, especially those which are heavy.

4. Multiple Uses: Carton erectors also have the unique feature of being versatile in a packaging facility. The carton erector and the sealing elements can be used independently of the sealing and packaging process, or they can be incorporated as part of the automated wrapping line. It's all up to you.

More information from SHENZHEN PENGLAI INDUSTRIAL CORP PLEASE browse the site at http://penglaichina.com 

automatic sleeve sealing Shrink Packaging Machine for drinking&cosmetic industry packaging

The automatic sleeve sealing shrinking packaging equipment

is a fully automatic production line integrated with automatic convey, feeding, sealing, cutting, and shrinking, especially suitable for large, unitary counted case(box or can)bottom tray packaging such as can, bottle etc When encased with PE or PVC shrink film, and complete its shrink packaging. Conveyor is alternative with roller or mesh. Also we can design requirement of the customer. After finished the packaging, the products appeared neatness, compact and good for long transport.

automatic sleeve sealing shrinkage packing machine from Guangzhou Lianhe,who since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.For more information about lianhe machinery,please email via jackdu999@yahoo.com or browse our website www.cosmeticmakingmachine.com for automatic sleeve sealing Shrinkage Packaging Machine for drinking&cosmetic industry packaging

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