Cosmetic Machinery Vacuum Homogenizer Emulsifiers: How Vacuum Homogenizing Emulsifiers Works in 3D VI...

Cosmetic Machinery Vacuum Homogenizer Emulsifiers: How Vacuum Homogenizing Emulsifiers Works in 3D VI...

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How Tilting Vacuum Emulsifiers Works in VIDEO ILLUSTRATION

How Vacuum Homogenizing Emulsifiers Works in 3D VIDEO

Two keys about the effect of vacuum homogenizing emulsifiers
Emulsion The key to creating a stable emulsion is obtaining the finest possible droplet size. The more shear energy introduced into the mixer,

the smaller the suspended droplets will become, creating a fine stable emulsion.
The high shear rotor/stator design of the Lianhe mixer is ideally suited to this application and can easily achieve emulsions with a droplet size of 2 to 5 microns. Finer emulsions down to 0.5 microns can be obtained, depending on the formulation. In many cases, this can eliminate the need for high pressure homogenizers.

vacuum homogenizing emulsifier

Homogenizer High pressure homogenizers are used in a variety of applications, in the food, chemical and pharmaceutical industries, particularly in the preparation of emulsions. While they provide exceptional high shear rates and ultra-fine globule size, these devices have high capital, operating and maintenance costs. Homogenization of many products can be carried out using a Lianhe high shear mixer. In many cases the fine globule or particle size obtained -- typically in the range of 0.5 to 5 microns -- is sufficient for process requirements, eliminating the need for further processing. However, where a high pressure homogenizer must be used, passing the product through a Silverson In-Line mixer first will dramatically improve throughput, process efficiency and reduce operating costs.

This is because high pressure homogenizers work better when fed with a premix of uniform and fine globule or particle size, allowing the product to pass through the homogenizer at a much faster rate, normally in a single pass. After achieving the above-mentioned steps (emulsion&homogenizing),a perfect effect for ointment,cream as well as shampoo will come into rise subsequently.
For a more information about the technical parameters about our vacuum emulsifiers,plz feel free to contact us or browse our company blog http://www.cosmeticmachineryemulsifiers.wordpress.com, or our business website http://penglaimachines.com .

How to Operate the Lianhe Vacuum Homogenizing Emulsifying Mixer

Tank agitator from Blending Tank

TANK AGITATOR

Typical Applications Industrial Mixing and Blending Larger Scale Sanitary Mixing and Tank Agitation Reaction Tank Agitation Low and High Viscosity Blending LArge Scale Waste Treatment Mixing

Typical Specifications:
 •Gear Drive Agitators from 1/4 – 100HP (3 to 350 RPM speed ranges)
•Agitation Tank Batch Sizes from 1 to 1,000,000 gallons
•Top, Bottom, or Side Entry Agitator Mounting
•Open and Closed Tank Designs (pressure and vacuum ratings typical)
•Flange Mount, Plate Mount on Beam, Sanitary TC Mount, etc…

Please contact us at 0086-755-86718316 or at skype turnanewleaf or email jackdu999@yahoo.com for details and pricing


Tank agitators and vessels are crucial for effective blending and reactions in mixing tanks and vessels. The most common tank agitator is the Top Entry Industrial Agitator which is a plate or flanged mount mixer located at the top of the process vessel. Common agitator designs include the “Parallel Shaft Agitator”, the “Right Angle Gear Drive Mixer”, a “Worm Drive Agitator” and “Right Angle Helical Mixer”.Side entry tank agitators and bottom entrytank agitators are also used for certain blending situations but the top entry tank agitator is by far the most versatile mixer found in industry today.

Cosmetic Machinery Vacuum Homogenizer Emulsifiers: What is an emulsifier?

Cosmetic Machinery Vacuum Homogenizer Emulsifiers: What is an emulsifier?:

What is an emulsifier? When water and oil are mixed together and vigorously shaken, a dispersion of oil droplets in water - and vice vers...

What is an emulsifier ?

What is an emulsifier?

When water and oil are mixed together and vigorously shaken, a dispersion of oil droplets in water - and vice versa - is formed. When shaking stops, the phases start to separate. However, when an emulsifier is added to the system, the droplets remain dispersed, and a stable emulsion is obtained.
An emulsifier consists of a water-loving hydrophilic head and an oil-loving hydrophobic tail. The hydrophilic head is directed to the aqueous phase and the hydrophobic tail to the oil phase (see figure 1). The emulsifier positions itself at the oil/water or air/water interface and, by reducing the surface tension, has a stabilising effect on the emulsion.

Figure 1: An oil-in water (left) and water-in-oil (right) emulsion

The tube on the left contains an emulsion. The two separated layers are shown on the right.

In addition to their ability to form an emulsion, emulsifiers have the ability to interact with other food ingredients. In this way, various functionalities can be obtained, for example interaction with proteins or carbohydrates. The emulsifier may be an aerating agent, starch complexing agent and/or crystallisation inhibitor (read more in applications).

Vacuum Emulsifying Mixing Equipment for cream&lotion processing

Vacuum Emulsifying Mixing Equipment

By the strong force of high speed of homogenizer (emulsifier),
the materials will go through the narrow space of the emulsifying head,it forms a powerful circulation in the vessel.In the middle part, the center blades and outer low speed anchor rotates in opposite direction. It performs great shearing, impact, and dispersion in the vessel. It will help to blend, mixer, emulsify, and homogenize the product in the vessel, and increase the stability, smoothness and luster of cream products. The emulsifying (mixing) head is exchangeable for your various products.

The special design of high speed emulsifying head and low speed agitator & blades can achieve high efficiency of mixing & homogenizing, and the teflon scrapers of the agitator can scrape off the materials which sticked to the inner wall of vessel, and make the complete mixing at same time without corner. The teflon scraper is fixed at the outer mixing frame which will change their position by always touching the inner wall when rotating. Those scrapers can help the heat-exchange during mixing and also reduce the time of production.

Features of cream making equipment fully automatic：
1.
Mixing oil and water phases materials in high speed to get perfect emulsion product of good quality.
2.
Machine consists of vacuum-resistant vessel with jacket for heating and cooling. Equipped with high speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.
3.
With vacuum pump to take the air bubbles out of mixed product, and extend the time of storage.
4.
The mixing shaft and emulsifying head is exchangeable, you can use the proper mixing head according to your products. There are some types for your products.
A. High viscosity type B. Low viscosity type
C. High shearing type D. Disperser type
5.
Scraping unit is with moveable teflon scrapers to scrape off the materials on the tank wall and the anchor to move the materials to the center area to get better blending and mixing. The teflon scrapers are maintained manually and easily without any tool.
6.
Our machines have safety devices, such us vacuum safety valve, jacket safety valve, over-loaded protection of motors, etc.
7.
emulsifying equipment equipped with heating & cooling system which simplifies the processing. Within this same equipment, you can do from heating-melting-emulsifying-air bubble reduction(by vacuum)-cooling without changing vessels, it saves lot of labor and time for your production.
8.
All contacted parts of equipments are SUS#316,the product homogenized in vacuum and close vessel can be sanitary and high quality. The specification of machine accord with the CGMP standard (CIP/SIP).
9.
The measuring of raw materials, the recording of temperature for heating, melting, emulsifying, cooling, and the change of mixing speed, and the vacuum suction can be controlled automatically (PLC control).

Application:
Cosmetic Industry: Cream, Lotion, Lipstick, Shampoo
Pharmaceutical Industry: Ointment, Syrup, Injection
Food Industry: Mayonnaise, Dressing, Jam, Butter, Margarine.
Chemical Industry: Polyester, Synthetic fiber
Paint Industry: Paints, Synthetic resin paint
Others: Color, Wax, Shoe cream, Coating liquid。
ALL RIGHTS RESERVED by ^®PENGLAI INDUSTRIAL CORPORATION LIMITED

Automatic PLC tilting vacuum homogeneous emulsifying machine

vacuum homogeneous emulsifying machine

Atuomatic vacuum emulsifier is professionally designed according to the ointment manufacturing process of cosmetics and ointments etc. products through introducing advanced technology from abroad. The machine unit is composed of pre-treating boiler, vacuum emulsifying and blending boiler, vacuum pump, hydraulic system, dumping system, electric control system and work platform etc. The machine unit is featured by simple operation, stable performance, good homogenizing performance, high production efficiency, convenient cleaning, reasonable structure, small land area and high automatic degree etc.

Automatic PLC tilting vacuum homogeneous emulsifier

The Vacuum Emulsifier is suitable for production of ointment and cream products in cosmetic and pharmaceutical plants. The emulsifying effect is more prominent for materials of high base viscosity and high solid content.

This series machine mixer adopt two speed on one shaft. Hydraulic System,homogenizer speed:
0—3500 r/min (speed controlled),stirring speed:0—63 r/min(speed controlled).Vacuum suck
material. all the process under vacuum state.CIP system is provided, all contact material parts adopt SUS316L,lnner jacket polishing reach 300EMSH (sanitation grade)vacuum Dump adopt German Nash-elmo (former Siemens)technology.Meet GMP requirement.

For more information about our vacuum homogeneous emulsifying machines, plz feel free to contact us online or go directly browse our website http://www.lianhe666.com.

Stainless steel vacuum homogenizing emulsifiers in Cosmetic Industry

Welcome to the PENGLAI vacuum homogenizing emulsifier,

We are so glad to give you the technical details about the vacuum  homogenizing emulsifiers

1) Composite scraper board blending oar is suitable to a variety of complicated recipe and achieve optimizing effect .

2) Polytetrafluroethylene(PTFE) scraping board cater to body blending groove and scrape out viscosity material on boiler wall .

3)The stirring speed can be adjusted arbitrarily in 0-150r/min ,which can meet the requirements of different process .

4) Homogenizer is installed on the bottom of the bolier,which can exert homogenizing effect fully even in a small amount of production .

vacuum homogenizing emulsifier

5)Mightiness balance isotactic curve rotor is matched with stator with corresponding structure to realize liquild high-capability cut ,rubbing,centrifugal to make sure exquisite and slick cream ; boiler body and pipe surface mirror polishing 300EMSH(sanitation grade) accords with Daily Chemical and GMP regulation .
6)The whole processing is finished under vacuum condiction, vacuum suction, vacuum deaeration and no bacterial contamination,which can extend the shelf life of the product .vacuum suck material , vacuum dispose of air bubble, no bacterial contamination and product shelf life can be prolonged .

   

The control panel of vacuum emulsifying machine you can choose by PLC controlling  or by button controlling, the follow is controlling by PLC.For more information about our 1000L tilting chemical emulsifiers , plz feel free to contact us online or browse our another site http://www.penglaichina.com

PENGLAI Brand Cosmetic Machinery Vacuum Homogenizer Emulsion

Guangzhou Lianhe Automatic Technology Machinery Co., Ltd. is a scientific enterprise, specialized in manufacturing various Vacuum Emulsifiers, filling-and packing machinery plus Reverse Osmosis Treatments. We have complete machining equipments, perfect technological flow, powerful technical force, excellent product development and design ability as well as rich production experience ,especially in RO water treatment,Vacuum Homogenizing Emulsifiers. Our company has taken the lead among same traders in obtaining special equipment manufacturing license (Class I and Class II pressure vessels) of China so that we can supply the first-class Vacuum Emulsifier machinery as well as Blending Mixers.

Lianhe Factory New-built plant

Over twenty years manufacturing experience in producing both Vacuum Homogenizing Emulsifiers and Reverse Osmosis Water Equipments ,

based on the management conception of "human oriented", through our own strength,reliable product quality, reasonable price, good reputation and considerate service, we have won high praise and trust from famous daily chemical and pharmaceutical factories at home and abroad.

For more information about the various products like Vacuum Emulsifiers from our factory,plz browse our main website www.lianhe666.com. http://www.lianhe666.cn/